MODEL 1100 SERIES OVENS | Lincoln 1100 Series instruction

MODEL 1100 SERIES OVENS

MODEL 1100 SERIES OVENS

1

2

3

4

5

6

7

8

9

10

Type 1

Off

*Off

On

On

** Off

Off

Type II

Off

*

**

On

Off

On

Type III (Baldor)

Off

*

**

Off

On

On

On

Off

On

On

Type III (Stepper)

Off

*

**

On

On

Off

Off

On

Off

On

Type IV (Baldor)

Off

Off

**

Off

On

On

On

Off

On

On

Type IV (Stepper)

Off

Off

**

On

On

Off

Off

On

Off

On

Stepper Motor - Conveyor Speed 23 Seconds to 30 Minutes

Type III

Off

* Off

** Off

On

On

Off

On

Off

On

On

Type IV

Off

Off

** Off

On

On

Off

On

Off

On

On

TIME TEMP DISPLAY FOR D.C. DRIVE

																DIP SWITCH MODULE																			HI		TEMP
	1	2	3	4	5	6	7	8	9	10		(TYPE I AND II HAVE ONLY 6 SWITCHES)																							HI		TEMP		TIME
												(TYPE I AND II HAVE ONLY 6 SWITCHES)																							TEMP		CAL



												1		2		3			4		5		6		7		8		9		10

RED

YELLOW

RED

BLACK

WHITE

FROM	TO STEPPER
TRANSFORMER	CONTROLLER

TEMPERATURE CALIBRATION

YELLOW		YELLOW

TO THERMISTOR

PROBE

SWITCH POSITION ON

OFF

FOR DISPLAYS WITH THERMOCOUPLE PROBE

9	10
RED	WHITE

TO THERMOCOUPLE PROBE

1.Set dip switches per chart on Page D15.

2.Place a thermocouple from your test pyrometer through a hole in the center of thetop finger. Tip of pyrometer must not touch metal!

3.Set oven at 500°F (260°C) and allow to preheat for 30 minutes.

4.Adjust temperature calibration pot. so display agrees with your test meter.

5.Seal pot. with Glyptol or nail polish.

6.If display will not adjust properly, check your pyrometer for accuracy and if necessary, refer to troubleshooting section.

If temperature is still inaccurate after above calibration and troubleshooting, use the following to check the High Temp. Pot. normally the High Temp. Pot. does not require adjustment. Occasionally the pot. is accidently moved or needs adjustment. Refer to the following drawing showing proper adjustment of the High Temp. Pot.

Impinger II - 1100 Series Service Manual - International

61

Image 61

Lincoln 1100 Series service manual MODEL 1100 SERIES OVENS

Contents

IMPINGER CONVEYOR OVENS SERVICE MANUALMODEL 1100 SERIES INTERNATIONAL TABLE OF CONTENTS SEQUENCE OF OPERATIONS 1104 thru the display into a temperature reading SEQUENCE OF OPERATION 1134 - 1135 - 1136 - S/N 2011383 and above SEQUENCE OF OPERATIONS 2011383 and above SEQUENCE OF OPERATIONS 1152 thru intervals to maintain desired temperature by the display into a temperature reading temperature reading SCHEMATIC SCHEMATIC SCHEMATIC 1134, 1135, 1150, S/N 2011383 AND BELOW SCHEMATIC 1134, 1135 S/N 2011383 AND ABOVE SCHEMATIC 1150 S/N 2011383 AND ABOVE SCHEMATIC 1136, S/N 2011383 AND BELOW SCHEMATIC 1136, S/N 2011383 AND ABOVE SCHEMATIC 1151 S/N 2011383 AND BELOW SCHEMATIC 1151 S/N 2011383 AND ABOVE SCHEMATIC1152 THRU 1158 S/N 2011383 AND BELOW SCHEMATIC1152 THRU 1158 S/N 2011383 AND ABOVE SCHEMATIC1152 AND 1153 S/N 2011821 AND ABOVE SCHEMATIC 1154 THRU 1158 S/N 2011821 AND ABOVE MODELS 1152 - 1153 - 1154 - 1155 - 1156 TROUBLE SHOOTING GUIDE GAS OVENS No main fan cool down switch. If switch is closed and voltage Burner Switchpresent on one side only, replace switch Gas Pressure Switch Check for proper line voltage to Flame will not stay on Power Supply Ignition ControlFlame Sensor Pilot lamp is on, but then the problem is usually with thetemperature bearings. TheInstallation and Operations Manual improper adjustment. Also check for wornPower Supply Check power supply at the DC DC Gearmotor this condition remove power from the time/temp surge in the incoming power lines. To eliminateswitch for 15 seconds, or if display stays on required. This should eliminate the problem. If TROUBLE SHOOTING GUIDE ELECTRIC OVENS Air Pressure Switch Switch, HeatThis normally open switch should close when the adjustment knob to maximum temperature position as follows MODEL Main fan runs after maintenance. Also, most of the problems WITH POWER OFF: To check resistance of thefor proper readings. If these readings are not achieved, replace thermocouple Conveyor will not run MODEL 1151 200 VAC THREE PHASE 60 HZ TROUBLESHOOTING GUIDE ELECTRIC OVEN Relay, Main Fan Conveyor will not run S/N 2011383 and above Mercury Contactor Heater ElementsREFER TO PAGE REFER TO PAGE REFER TO PAGE REFER TO PAGE REFER TO PAGE 43 STEPPER MOTOR DRIVE Conveyor will not run yellow wires, thermo 12 VAC Power Supplyred wire and 1 white wire Thermocouple Probe Power Supply experienced, such as a rolling of IMPINGER II CONVEYOR OVEN REMOVAL, INSTALLATION, AND ADJUSTMENT RELAY, DPST 1.Shut off power at main breaker TO REMOVE THE BLOWER WHEEL FOR PERIODIC CLEANING This is part of the burner blower motor assemblyMOTOR, BURNER BLOWER TO REMOVE BLOWER MOTOR AIR PRESSURE SWITCH Page Page SOLENOID VALVE 1.Shut off power at main breaker 1.Shut off power at the main breaker5.Loosen pipe union in piping assembly HEATING ELEMENTS 1.Shut off power at main breaker IGNITION CONTROL 1.Shut off power at main breaker 2.Shut off gas at main line to the oven ORIFICE, MAIN BURNER4.Remove control compartment covers 5.Loosen 4 nuts holding manifold to burner cap LAMP, PILOT BURNER LENS, PILOT LAMP 1.Remove gearmotor assembly see “GEARMOTOR” Above OPTICAL ENCODER ASSEMBLY7.To adjust optical encoder TACH. GENERATOR 1.Turn off power at main breaker D C MOTOR CONTROL BOARD 4.Reverse wires fastened to terminals A+ and A 1.Turn off power and remove conveyor5.Reverse wires fastened to terminals T1 and T2 1.Turn off power 2.Remove conveyor TRANSFORMER, TIME/TEMP. DISPLAY MODEL 1100 SERIES OVENS OVEN TEMPERATURE SWITCH, DISPLAY, SETOHMS SWITCH, ON/OFF TRANSFORMER, STEP DOWN/120 VAC DIP SWITCHES FOR 50 SEC. TO 30 MIN. TIMES maximum speed potrefer HALL EFFECT SENSOR - REPLACEMENT AIR PRESSURE SWITCH, BURNER OR OVEN CAVITY 4.Remove conveyor gear motor BURNER ALARM - REPLACEMENT8.Remove top control compartment brace 10.Assemble in reverse order LETTER GENERAL –1100SERIESDESCRIPTION GENERAL 1100 SERIES BLOW UP 1136,1150,1151,1160 Thru1163 Page MODELS 1152 THRU CONTROL COMPARTMENT - FRONTLETTER DESCRIPTION CONTROL COMPARTMENT – FRONT 1152-1158BLOW UP LETTER CONTROL COMPARTMENT – REARDESCRIPTION CONTROL COMPARTMENT - REAR BLOW UP MODELS AND ABOVE MODELS 1130-1136,1150,1151S/N 2011383 AND ABOVE CONTROL COMPARTMENT – REAR BLOW UPMODELS 1160-1163S/N 2011978 AND ABOVE LETTER CONTROL COMPARTMENT – REARDESCRIPTION Page MODELS 1152 THRU 1158 S/N 2011821 AND ABOVE CONTROL COMPARTMENT – REARLETTER DESCRIPTIONPage OVEN BACK ASSEMBLY – 1100 SERIES OVEN BACK ASSEMBLY – 1100 SERIES BLOW UP GEARMOTOR ASSEMBLY – 1100 SERIES GEARMOTOR ASSEMBLY – 1100 SERIES BLOW UP CONVEYOR/DOOR – 1100 SERIES CONVEYOR/DOOR – 1100 SERIES BLOW UP This page intentionally left blank This page intentionally left blank