Lincoln Electric IM528-B

NOTES

–14b–TIG MODULE

Contents

Main TIG Module OPERATORS MANUAL IM528-B Safety Depends on You TIG MODULE - i - ELECTRIC AND MAGNETIC FIELDS may be dangerous FOR ENGINE powered equipment. - ii - ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. TIG MODULE - iii - FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. iii WELDING SPARKS can cause fire or explosion. - iv - PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR vv Thank You Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration TABLE OF CONTENTS - vi - TECHNICAL SPECIFICATIONS - TIG MODULE INPUT - SINGLE PHASE ONLY PHYSICAL DIMENSIONS RATED CAPACITIES RECOMMENDED WELDING CABLES LOCATION ENVIRONMENTAL PROTECTION HIGH FREQUENCY INTERFERENCE PROTECTION 3 SUPPLY CONNECTIONS INPUT AND OUTPUT CONNECTIONS Input Connections TIG Torch and Workpiece Connections Shielding Gas Connections INSTALLATION OF FIELD INSTALLED ACCESSORIES INSTALLATION WITH A POWER SOURCE Ranger 8 Installation TABLE1 5 RANGER 8 (WITH NO K892-1 REMOTE KIT) AND THE TIG MODULE FIGURE 1: RANGER 8 / TIG MODULE CONNECTION DIAGRAM 6TIG MODULE M17530 12-1-94 WELDING CABLES MUST BE PROPERLY SIZED FOR THE CURRENT AND DUTY CYCLE OF APPLICATION RANGER 8 (WITH THE OPTIONAL K892-1 REMOTE KIT INSTALLED) AND THE TIG MODULE RANGER 8 (WITH THE OPTIONAL REMOTE KIT INSTALLED) AND THE TIG MODULE TABLE2 FIGURE 2: RANGER 8 / K892-1 REMOTE KIT / TIG MODULE CONNECTION DIAGRAM M17531 WARNING Do not operate with panels open. Disconnect NEGATIVE (-) BATTERY LEAD before servicing. Do not touch electrically live parts. or service this equipment. AFTERFLOW Ranger 9 Installation RANGER 9 AND THE TIG MODULE TABLE3 RANGER 9 AND THE TIG MODULE FIGURE 3: RANGER 9 / TIG MODULE CONNECTION DIAGRAM WARNING Do not operate with panels open. Disconnect NEGATIVE (-) BATTERY LEAD before servicing. Do not touch electrically live parts. or service this equipment. AFTERFLOW Ranger 10 and Ranger 300 D Installation TABLE4 RANGER 10 / RANGER 300 D AND THE TIG MODULE FIGURE 4: RANGER 10 / TIG MODULE CONNECTION DIAGRAM M17533 TO PROTECT THE RANGER 10 FROM MUST BE INSTALLED IN THE RANGER 10 A T12246 BYPASS CAPACITOR ASBLY. WARNING FIGURE 4A: RANGER 300 D / TIG MODULE CONNECTION DIAGRAM 12a Page TABLE5 RANGER 10LX / RANGER 300D-LX AND THE TIG MODULE Ranger 10-LX and Ranger 300D-LX Installation FIGURE 5: RANGER 10-LX / TIG MODULE CONNECTION DIAGRAM M17534 TO PROTECT THE RANGER 10 FROM MUST BE INSTALLED IN THE RANGER 10 SIZED FOR THE CURRENT AND DUTY WARNING FIGURE 5A: RANGER 300D-LX / TIG MODULE CONNECTION DIAGRAM 14a Page Installation with other Lincoln Power Sources LINCOLN POWER SOURCES AND THE TIG MODULE REQUIRED EQUIPMENT TABLE TABLE6 16 TABLE7 LINCOLN POWER SOURCES AND THE TIG MODULE OPTIONAL EQUIPMENT TABLE FIGURE 6: TIG MODULE ON A LINCOLN POWER SOURCE - CONNECTION DIAGRAM -OR- WARNING Do not operate with panels open. Do not touch electrically live parts. or service this equipment. AFTERFLOW WARNING OPERATING INSTRUCTIONS General Warnings GRAPHIC SYMBOLS USED ON THIS EQUIPMENT OR IN THIS MANUAL 20 PRODUCT DESCRIPTION RECOMMENDED PROCESSES AND EQUIPMENT DESIGN SUMMARY Operational Features and Controls Design Features OPERATION 345 FIGURE 7 LINCOLN 2 1 REAR CONNECTIONS FIGURE 8 RANGER 8 OPERATION TABLE 8: K930-[ ] / RANGER 8 (WITHOUT THE K892-1) SETTINGS RANGER 8 (WITHOUT THE K892-1 REMOTE KIT) SETTINGS 24 TABLE 9: K930-[ ] / RANGER 8 (WITH THE K892-1) SETTINGS RANGER 8 (WITH THE K892-1 REMOTE KIT INSTALLED) SETTINGS TIG MODULE 25 TIG MODULE SETTINGS FIGURE 9 USE OF THE CURRENT LIMIT CONTROL, EXAMPLE 1: EXAMPLE 2: ARC START SWITCH, AND AMPTROL ON WELDERS EQUIPPED WITH REMOTE CONTROL CAPABILITY. WELDER SETTINGS RANGER 9 OPERATION TABLE 10: K930-[ ] / RANGER 9 SETTINGS RANGER 9 SETTINGS RANGER 10 / RANGER 300 D OPERATION TABLE 11: K930-[ ] / RANGER 10 or RANGER 300 D SETTINGS RANGER 10 SETTINGS 28 TABLE 12: K930-[ ] / RANGER 10-LX or RANGER 300 DLX SETTINGS RANGER 10-LX SETTINGS RANGER 10-LX / RANGER 300 DLX OPERATION OPERATION ON OTHER LINCOLN POWER SOURCES TABLE 13: K930-[ ] / LINCOLN POWER SOURCE SETTINGS LINCOLN POWER SOURCE SETTINGS 30 TIG WELDING INFORMATION TABLE 14 TYPICAL CURRENT RANGES (1) FOR TUNGSTEN ELECTRODES (2) ACCESSORIES OPTIONS / ACCESSORIES K936 Control Cables K937 Control Cables Extensions K938-1 Contactor Kit MAINTENANCE 32 TROUBLESHOOTING How To Use Troubleshooting Guide 33 Page Page Page WIRING DIAGRAM 37 TIG MODULE R3 R4 WIRING DIAGRAM 38 TIG MODULE R3 R4 Page Page 52 AVISO DE PRECAUCION ATTENTION WARNUNG ATENO 53 AVISO DE PRECAUCION ATTENTION WARNUNG ATENO