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Lincoln Electric
IM528-B
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Contents
Main
TIG Module
OPERATORS MANUAL
IM528-B
Safety Depends on You
TIG MODULE - i -
ELECTRIC AND MAGNETIC FIELDS may be dangerous
FOR ENGINE powered equipment.
- ii -
ii
ARC RAYS can burn.
ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
TIG MODULE - iii -
FOR ELECTRICALLY powered equipment.
CYLINDER may explode if damaged.
iii
WELDING SPARKS can cause fire or explosion.
- iv -
PRCAUTIONS DE SRET
PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
vv
Thank You
Please Examine Carton and Equipment For Damage Immediately
On-Line Product Registration
TABLE OF CONTENTS
- vi -
TECHNICAL SPECIFICATIONS - TIG MODULE
INPUT - SINGLE PHASE ONLY
PHYSICAL DIMENSIONS
RATED CAPACITIES
RECOMMENDED WELDING CABLES
LOCATION
ENVIRONMENTAL PROTECTION
HIGH FREQUENCY INTERFERENCE PROTECTION
3
SUPPLY CONNECTIONS
INPUT AND OUTPUT CONNECTIONS
Input Connections
TIG Torch and Workpiece Connections
Shielding Gas Connections
INSTALLATION OF FIELD INSTALLED ACCESSORIES
INSTALLATION WITH A POWER SOURCE
Ranger 8 Installation
TABLE1
5
RANGER 8 (WITH NO K892-1 REMOTE KIT) AND THE TIG MODULE
FIGURE 1: RANGER 8 / TIG MODULE CONNECTION DIAGRAM
6TIG MODULE
M17530 12-1-94
WELDING CABLES MUST BE PROPERLY SIZED FOR THE CURRENT AND DUTY CYCLE OF APPLICATION
RANGER 8 (WITH THE OPTIONAL K892-1 REMOTE KIT INSTALLED) AND THE TIG MODULE
RANGER 8 (WITH THE OPTIONAL REMOTE KIT INSTALLED) AND THE TIG MODULE
TABLE2
FIGURE 2: RANGER 8 / K892-1 REMOTE KIT / TIG MODULE CONNECTION DIAGRAM
M17531
WARNING
Do not operate with panels open. Disconnect NEGATIVE (-) BATTERY LEAD
before servicing. Do not touch electrically live parts.
or service this equipment.
AFTERFLOW
Ranger 9 Installation
RANGER 9 AND THE TIG MODULE
TABLE3
RANGER 9 AND THE TIG MODULE
FIGURE 3: RANGER 9 / TIG MODULE CONNECTION DIAGRAM
WARNING
Do not operate with panels open. Disconnect NEGATIVE (-) BATTERY LEAD
before servicing. Do not touch electrically live parts.
or service this equipment.
AFTERFLOW
Ranger 10 and Ranger 300 D Installation
TABLE4
RANGER 10 / RANGER 300 D AND THE TIG MODULE
FIGURE 4: RANGER 10 / TIG MODULE CONNECTION DIAGRAM
M17533
TO PROTECT THE RANGER 10 FROM
MUST BE INSTALLED IN THE RANGER 10
A T12246 BYPASS CAPACITOR ASBLY.
WARNING
FIGURE 4A: RANGER 300 D / TIG MODULE CONNECTION DIAGRAM
12a
Page
TABLE5
RANGER 10LX / RANGER 300D-LX AND THE TIG MODULE
Ranger 10-LX and Ranger 300D-LX Installation
FIGURE 5: RANGER 10-LX / TIG MODULE CONNECTION DIAGRAM
M17534
TO PROTECT THE RANGER 10 FROM
MUST BE INSTALLED IN THE RANGER 10
SIZED FOR THE CURRENT AND DUTY
WARNING
FIGURE 5A: RANGER 300D-LX / TIG MODULE CONNECTION DIAGRAM
14a
Page
Installation with other Lincoln Power Sources
LINCOLN POWER SOURCES AND THE TIG MODULE REQUIRED EQUIPMENT TABLE
TABLE6
16
TABLE7
LINCOLN POWER SOURCES AND THE TIG MODULE OPTIONAL EQUIPMENT TABLE
FIGURE 6: TIG MODULE ON A LINCOLN POWER SOURCE - CONNECTION DIAGRAM
-OR-
WARNING
Do not operate with panels open. Do not touch electrically live parts.
or service this equipment.
AFTERFLOW
WARNING
OPERATING INSTRUCTIONS
General Warnings
GRAPHIC SYMBOLS USED ON THIS EQUIPMENT OR IN THIS MANUAL
20
PRODUCT DESCRIPTION
RECOMMENDED PROCESSES AND EQUIPMENT
DESIGN SUMMARY
Operational Features and Controls
Design Features
OPERATION
345
FIGURE 7
LINCOLN
2 1
REAR CONNECTIONS
FIGURE 8
RANGER 8 OPERATION
TABLE 8: K930-[ ] / RANGER 8 (WITHOUT THE K892-1) SETTINGS
RANGER 8 (WITHOUT THE K892-1 REMOTE KIT) SETTINGS
24
TABLE 9: K930-[ ] / RANGER 8 (WITH THE K892-1) SETTINGS
RANGER 8 (WITH THE K892-1 REMOTE KIT INSTALLED) SETTINGS
TIG MODULE 25
TIG MODULE SETTINGS
FIGURE 9
USE OF THE CURRENT LIMIT CONTROL,
EXAMPLE 1:
EXAMPLE 2:
ARC START SWITCH, AND AMPTROL ON WELDERS EQUIPPED WITH REMOTE CONTROL CAPABILITY. WELDER SETTINGS
RANGER 9 OPERATION
TABLE 10: K930-[ ] / RANGER 9 SETTINGS
RANGER 9 SETTINGS
RANGER 10 / RANGER 300 D OPERATION
TABLE 11: K930-[ ] / RANGER 10 or RANGER 300 D SETTINGS
RANGER 10 SETTINGS
28
TABLE 12: K930-[ ] / RANGER 10-LX or RANGER 300 DLX SETTINGS
RANGER 10-LX SETTINGS
RANGER 10-LX / RANGER 300 DLX OPERATION
OPERATION ON OTHER LINCOLN POWER SOURCES
TABLE 13: K930-[ ] / LINCOLN POWER SOURCE SETTINGS
LINCOLN POWER SOURCE SETTINGS
30
TIG WELDING INFORMATION
TABLE 14 TYPICAL CURRENT RANGES (1) FOR TUNGSTEN ELECTRODES (2)
ACCESSORIES
OPTIONS / ACCESSORIES
K936 Control Cables
K937 Control Cables Extensions
K938-1 Contactor Kit
MAINTENANCE
32
TROUBLESHOOTING
How To Use Troubleshooting Guide
33
Page
Page
Page
WIRING DIAGRAM
37
TIG MODULE
R3
R4
WIRING DIAGRAM
38
TIG MODULE
R3
R4
Page
Page
52
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO
53
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO