E-5

E-5

THEORY OF OPERATION

FIGURE E.5 – OUTPUT RECTIFIER AND CHOKE

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P

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W

a

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e

4

0

5

o n l y

Main Switch Board

Input

Input switch

 

Rectifier

 

 

Primary

 

 

 

 

 

Current

 

 

 

 

 

 

 

 

Sensor

 

 

 

 

 

Reconnect

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

Primary

 

 

 

 

 

 

 

 

Current

 

 

 

 

 

 

 

 

Sensor

 

 

 

 

 

Fan

 

 

 

 

 

 

 

115VAC Fan Supply

ControlFan

Primary Current Feedback(2)

IGBTDriveignalS

 

 

 

Input Relay Control

 

 

 

 

 

 

 

 

 

 

Auxiliary

 

 

Soft Start Control

 

 

220 VAC

 

Transformer

 

 

V/F Capacitor Feedback (2)

 

 

 

 

 

 

 

 

 

 

 

40VDC

Machine Control Supply

 

 

 

 

 

+15VDC, -15VDC, +5VDC

 

 

 

 

 

Power

 

 

 

 

 

Board

RS232 Supply +5VDC

 

Control Board

220

42VAC

 

 

 

 

 

Can Supply +5VDC

 

 

Receptacle

65VAC

 

 

 

 

 

 

 

 

 

 

DC

 

 

Arc

Electrode

 

 

 

Bus

 

 

Link

Sense

 

 

 

Board

40VDC

 

Wire

 

 

 

 

 

 

 

Feeder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recp.

 

Thermostats

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

To

 

 

 

 

 

 

 

 

Feeder

 

To Control

Board

Feedback

Current

Choke

SenseVoltage

Output

21 Lead

Voltage

Sense

Recp.

Positive

Output

Terminal

Negative

Output

Terminal

Yellow

Thermal

LED

Status

Red/Green

LED

R232

Connector

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OUTPUT RECTIFIER AND CHOKE

The output rectifier receives the AC output from the main transformer secondary and rectifies it to a DC voltage level. Since the output choke is in series with the negative leg of the output rectifier and also in series with the welding load, a filtered DC output is applied to the machine’s output terminals.

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

POWER WAVE 355/405

Page 39
Image 39
Lincoln Electric SVM159-A service manual Figure E.5 Output Rectifier and Choke