THEORY OF OPERATION
FIGURE E.5 – OUTPUT RECTIFIER AND CHOKE
Return to Section TOC
Return to Section TOC
Return to Master TOC
Return to Master TOC
P
o { w
e
r
W
a
v
e
4
0
5
o n l y
Main Switch Board
Input
Input switch |
| Rectifier |
|
| Primary |
|
| |
|
|
| Current |
|
| |||
|
|
|
|
|
| Sensor |
|
|
|
|
| Reconnect |
|
|
|
| |
|
|
| Switch |
|
|
|
| |
|
|
|
|
|
| Primary |
|
|
|
|
|
|
|
| Current |
|
|
|
|
|
|
|
| Sensor |
|
|
|
|
| Fan |
|
|
|
| |
|
|
| 115VAC Fan Supply | ControlFan | Primary Current Feedback(2) | IGBTDriveignalS | ||
|
|
| Input Relay Control |
| ||||
|
|
|
|
|
| |||
|
|
| Auxiliary |
|
| Soft Start Control |
|
|
220 VAC |
| Transformer |
|
| V/F Capacitor Feedback (2) |
|
| |
|
|
|
|
|
| |||
|
|
| 40VDC | Machine Control Supply |
|
| ||
|
|
| +15VDC, |
|
| |||
|
|
| Power |
|
| |||
|
|
| Board | RS232 Supply +5VDC |
| Control Board | ||
220 | 42VAC |
|
| |||||
|
|
| Can Supply +5VDC |
|
| |||
Receptacle | 65VAC |
|
|
| ||||
|
|
|
|
|
| |||
| DC |
|
| Arc | Electrode | |||
|
|
| Bus |
|
| Link | Sense | |
|
|
| Board | 40VDC |
| Wire |
|
|
|
|
|
|
| Feeder |
| ||
|
|
|
|
|
|
| ||
|
|
|
|
|
| Recp. |
| Thermostats |
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
| 2 |
|
|
|
|
|
| To |
|
|
|
|
|
|
|
| Feeder |
|
To Control
Board
Feedback | Current |
Choke
SenseVoltage
Output
21 Lead
Voltage
Sense
Recp.
Positive
Output
Terminal
Negative
Output
Terminal
Yellow
Thermal
LED
Status
Red/Green
LED
R232
Connector
Return to Section TOC
Return to Section TOC
Return to Master TOC
Return to Master TOC
OUTPUT RECTIFIER AND CHOKE
The output rectifier receives the AC output from the main transformer secondary and rectifies it to a DC voltage level. Since the output choke is in series with the negative leg of the output rectifier and also in series with the welding load, a filtered DC output is applied to the machine’s output terminals.
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.