OPERATION |
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SETTING ARC SENSING WIRE FEED SPEED FOR CONSTANT CURRENT OPERATION
When using a constant current (formerly variable voltage) power source, welding performance is improved using arc sensing wire feed speed (CC operation). In this wire feed mode the wire speed increases if arc voltage increases, and decreases if arc voltage decreases, but remains constant at any specific voltage level.
The
a.Activate press and spin during power up and change to the CC mode. See “Changing the CV/CC mode or WFS units” in this Operation Section.
FIGURE B.4 CC WIRE SPEED SETTING
b. Referring to the graph located above the Mode switch (also shown in Figure B.4):
1.Select the horizontal line representing the DE- SIRED IN/MIN. for the welding procedure. (See example arrow line for 375 in/min.)
2.Select the diagonal line representing the ARC VOLTS to be used for the welding procedure. (See example arrow line for 29 volts.)
3.Determine the vertical line representing the CC WIRE SPEED SETTING where the above two lines cross. (See example arrow line for 450.)
c.Adjust the WFS display to the value determined in Step (3) above (450 for example used).
The wire will feed at the DESIRED IN/MIN speed when the welding power source is set to the arc voltage to be used for the weld procedure (375 in/min. at 29V for example used).
The CC wire speed setting graph is shown in TABLE B.1, giving the Wire Speed dial setting required for the DESIRED IN/MIN and ARC VOLTS used for the welding procedures:
TABLE B.1 CC WIRE SPEED SETTING
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Desired |
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In/Min | 16 | 18 | 20 | 22 | 24 | 26 | 28 | 30 | 32 | 34 |
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50 | 109 | 97 | 88 | 80 | 73 | 67 | 63 | 58 | 55 | 51 |
60 | 131 | 117 | 105 | 95 | 88 | 81 | 75 | 70 | 66 | 62 |
70 | 153 | 136 | 123 | 111 | 102 | 94 | 88 | 82 | 77 | 72 |
80 | 175 | 156 | 140 | 127 | 117 | 108 | 100 | 93 | 88 | 82 |
90 | 197 | 175 | 158 | 143 | 131 | 121 | 113 | 105 | 98 | 93 |
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100 | 219 | 194 | 175 | 159 | 146 | 135 | 125 | 117 | 109 | 103 |
110 | 241 | 214 | 193 | 175 | 160 | 148 | 138 | 128 | 120 | 113 |
120 | 263 | 233 | 210 | 191 | 175 | 162 | 150 | 140 | 131 | 124 |
130 | 284 | 253 | 228 | 207 | 190 | 175 | 163 | 152 | 142 | 134 |
140 | 306 | 272 | 245 | 223 | 204 | 188 | 175 | 163 | 153 | 144 |
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150 | 328 | 292 | 263 | 239 | 219 | 202 | 188 | 175 | 164 | 154 |
160 | 350 | 311 | 280 | 255 | 233 | 215 | 200 | 187 | 175 | 165 |
170 | 372 | 331 | 298 | 270 | 248 | 229 | 213 | 198 | 186 | 175 |
180 | 394 | 350 | 315 | 286 | 263 | 242 | 225 | 210 | 197 | 185 |
190 | 416 | 369 | 333 | 302 | 277 | 256 | 238 | 222 | 208 | 196 |
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200 | 438 | 389 | 350 | 318 | 292 | 269 | 250 | 233 | 219 | 206 |
210 | 459 | 408 | 368 | 334 | 306 | 283 | 263 | 245 | 230 | 216 |
220 | 481 | 428 | 385 | 350 | 321 | 296 | 275 | 257 | 241 | 226 |
230 | 503 | 447 | 403 | 366 | 335 | 310 | 288 | 268 | 252 | 237 |
240 | 525 | 467 | 420 | 382 | 350 | 323 | 300 | 280 | 263 | 247 |
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250 | 547 | 486 | 438 | 398 | 365 | 337 | 313 | 292 | 273 | 257 |
260 | 569 | 506 | 455 | 414 | 379 | 350 | 325 | 303 | 284 | 268 |
270 | 591 | 525 | 473 | 430 | 394 | 365 | 338 | 315 | 295 | 278 |
280 | 613 | 544 | 490 | 445 | 408 | 377 | 350 | 327 | 306 | 288 |
290 | 634 | 564 | 508 | 461 | 423 | 390 | 363 | 338 | 317 | 299 |
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300 | 656 | 583 | 525 | 477 | 438 | 404 | 375 | 350 | 328 | 309 |
310 | 678 | 603 | 543 | 493 | 452 | 417 | 388 | 362 | 339 | 319 |
320 | 700 | 622 | 560 | 509 | 467 | 431 | 400 | 373 | 350 | 329 |
330 |
| 642 | 578 | 525 | 481 | 444 | 413 | 385 | 361 | 340 |
340 |
| 661 | 595 | 541 | 496 | 458 | 425 | 397 | 372 | 350 |
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350 |
| 681 | 613 | 557 | 510 | 471 | 438 | 408 | 383 | 360 |
360 |
| 700 | 630 | 572 | 526 | 484 | 450 | 420 | 394 | 370 |
380 |
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| 666 | 604 | 554 | 512 | 472 | 444 | 416 | 392 |
400 |
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| 700 | 636 | 584 | 538 | 500 | 466 | 438 | 412 |
420 |
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| 668 | 612 | 566 | 526 | 490 | 460 | 432 |
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440 |
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| 700 | 642 | 592 | 550 | 514 | 482 | 452 |
460 |
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| 670 | 620 | 576 | 536 | 504 | 472 |
480 |
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| 700 | 646 | 600 | 560 | 526 | 494 |
500 |
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| 674 | 626 | 584 | 546 | 514 |
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520 |
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| 700 | 650 | 606 | 568 | 536 |
540 |
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| 676 | 630 | 590 | 556 |
560 |
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| 700 | 654 | 612 | 576 |
580 |
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| 676 | 634 | 598 |
600 |
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| 700 | 656 | 618 |
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620 |
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| 678 | 638 |
640 |
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| 700 | 658 |
660 |
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| 680 |
680 |
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| 700 |
700 |
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Return
LN-15
CC Speed Setting = Desired IPM X 35 Arc Volts