Outback | Lincoln Electric SVM204-A specification

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OUTBACK® 185

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Lincoln Electric SVM204-A service manual Outback

Contents

Outback Safety California Proposition 65 Warnings Electric Shock can kill ARC Rays can burn Can be dangerous Cylinder may explode Powered equipmentWelding Cutting Sparks can cause fire or If damaged Explosion Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Safety Methods of Reducing Emissions Mains Supply Master Table of Contents for ALL Sections Table of Contents Installation Section AC Auxiliary Power InstallationTechnical Specifications Outback 185 K2706-1 Bore x Stroke Location and Ventilation Safety PrecautionsStoring Tilting PRE-OPERATION Engine ServiceStacking OIL Cable Size and Length Cable Amps Length 30% Duty Cycle Cable Installation Machine Grounding Circuit Breakers Auxiliary Power ReceptaclesPremises Wiring See Figure A.1 Table A.2 Electrical Device USE with the Outback Type Common Electrical Devices Possible Concerns Table of Contents Operation Section Safety Instructions Operation Work Clamp Ground Auxiliary Power Graphic Symbols Used on this Equipment or in this ManualOIL AIR Cleaner Fuel Breaker General Description Design Features AdvantagesOperational Features and Controls Recommended Applications When in Auto Idle WELDER/GENERATOR Controls Engine Operation Stopping the Engine Service this equipment Only qualified Personnel should install, use, orWith a Lincoln Wire Electric Shock can kill 120V Receptacle Operation 240V Receptacle Operation Table B.3 Auxiliary Power Applications Outback Table of Contents Accessories Section Accessories OPTIONS/ACCESSORIES Table of Contents Maintenance Section Maintenance Safety Precautions Tighten dipstick firmly before starting To service the pre-cleaner Kohler CS Maintenance Outback 1TABLE of CONTENTS-THEORY of Operation Section E-1 Engine STARTING, Protection and Battery Charging Theory of Operation Engine STARTING, Protection and Battery Charging contin- ued Automatic Idle System Figure E.4 Automatic Idle System Flashing Generating PowerBuilding Output AC Output Weld Output Control Generating PowerDC Weld Output Weld Boost 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide Troubleshooting and RepairLocate PROBLEM SYMPTOM PC Board Troubleshooting Procedures Engine switch DisconnectingThis plug disables the normal Engine shut down function Troubleshooting and Repair Problems Symptoms Procedure Engine RPM adjustmentAdjustment procedure Troubleshooting and Repair Voltage, and resistance Tests Perform the stator resistance Voltage tests Brush and slip ring service Engine Brush and slip Ring Service procedureCircuit tests Outback Engine RPM Adjustment Procedure Test Description Engine RPM Adjustment Procedure Strobe-Tach Method Control Lever Frequency Counter Method TOP View of Engine Vibratach Method Throttle Adjustment Procedure High Idle Adjustment Throttle Adjustment ProcedureLow Idle Adjustment Brush and Slip Ring Service Procedure Procedure Description Brush and Slip Ring Service Procedure Figure F.5 Brush Holder Assembly Location Cleaning Slip Rings Cable TIE Brushes Outback Rotor Flashing and Voltage Test Set the output control to maximum Battery Charging System Test Figure F.8 Charging System Stator Voltage Test Figure F.9 High and LOW Idle Adjustment Stator Voltage Test Rotor Resistance and Ground Test Static Slip Rings Brushes Rotor Resistance and Ground Test Static Rotor Resistance and Ground Test Dynamic Rotor Resistance and Ground Test Dynamic Figure F.11 Brush and Slip Ring Locations Stator Short Circuit and Ground Test Perform Case Cover Removal Procedure Stator Short Circuit and Ground Test Weld Boost System Test Figure F.12 High and LOW Idle Adjustment Weld Boost System Test Case Cover Removal and Replacement Procedure Case Cover Removal and Replacement Procedure Figure F.13 Case Cover Removal Fuel Tank and Enclosure Removal and Replacement Procedure Perform the Case Cover Removal Procedure Removal and Replacement ProcedureFuel Tank and Enclosure Mounting Bracket Battery Outback Control BOX Removal and Replacement Procedure Control BOX Removal and Replacement Procedure Perform the Fuel Tank and Enclosure Removl Procedure Mounting Bracket Battery Outback Stator Removal and Replacement Procedure Stator Removal and Replacement Procedure Perform the Control Box Removal Procedure Installing the stator assembly Figure F.19 Nuts & Rubber Engine Mounts Tolerance Ring Stator Rotor Removal and Replacement Procedure Perform the Stator Removal Procedure Rotor Removal and Replacement ProcedureReplacing the Rotor Full load test values Retest After RepairNo-load test values Volt receptacles Outback Table of Contents Diagram Section Wiring Diagram Outback OUTBacK SchEmaTic cOmplETE machiNE cODE 11516 G6205 Equipmenttype