Lincoln Electric SVM204-A service manual Control BOX Removal and Replacement Procedure

Models: SVM204-A

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F-44

TROUBLESHOOTING AND REPAIR

F-44

 

CONTROL BOX REMOVAL AND REPLACEMENT PROCEDURE (continued)

FIGURE F.16 – CONTROL BOX REMOVAL

FUEL TANK

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CONTROL BOX

END PANEL

PROCEDURE

1.Perform the Case Cover Removal Procedure.

2.Using the 7/16” wrench, loosen battery mount- ing bracket. See Figure F.16.

3.Remove the battery.

4.Perform the Fuel Tank and Enclosure Removl Procedure.

5.Disconnect the spark plug wire to prevent acci- dental starting of the engine.

6.Replace three of the screws that had been removed when the fuel tank enclosure bottom was removed. These screws are used to tem- porarily secure the end panel on the control box.

7.Using Phillips screwdriver, remove choke cable mounting.

8.Using pliers, remove choke cable from engine.

3/8’ SCREWS

9.Using the wiring diagram, identify all of the wires, wire splices, and plugs that connect con- trol box components to the engine and genera- tor. If any wire or connector is not clearly marked, mark them so they can be properly reconnected. It is also helpful to make notes as needed.

10.Cut cable ties as needed and disconnect these wires.

11.Remove any remaining 3/8” screws from left side of the control box and gently lift the con- trol box off the generator assembly.

12.Reverse the above procedure to reassemble.

13.Replace any cable ties removed during disas- sembly.

OUTBACK® 185

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Lincoln Electric SVM204-A service manual Control BOX Removal and Replacement Procedure