Lincoln Electric SVM204-A service manual SchEmaTic cOmplETE machiNE cODE 11516 G6205

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G-3

ElEcTrical DiaGramS

G-3

SchEmaTic - cOmplETE machiNE cODE 11516 (G6205)

G6205

ENGINEERING CONTROLLED CHANGE DETAIL: RELEASED A.02 FROM X.

MANUFACTURER: No

7

GROUNDSTUD

ONCONTROL PANEL

FRONT

82 VAC

GND-G

GND-K

9

GND

GND-C

GND-F

CB1

3

3

30A

11

20ACB2 3B

5

GND-C

3A

GND-D

J4

5

5A

5A

SILVER

J6

5B

NEUTRAL STUD

6B

ONCONTROL

PANEL BOTTOM

CB3, 20A

6

GND-E

240 V

CB1 6B

SILVER J5

WRAP4 TURNS

6A

5B

INOPPOSITE

30A

DIRECTIONS

12

TOP

W3A

D1

W3

3RD

ELEC

AC REACTOR

62 VAC

EL-B

+

< 0°

CHOKE

ELECTRODE

W4

4TH (TOP)

front top left

under front edge

of control box ( LEFT)

BOTTOM

both top

W1

W1A

right

1ST (BOTTOM)

64 VAC

AC REACTOR

both

top front

< 90°

ROTOR

Pos. brush is closest to lamination

FIELD

W2

2ND

WORK

_

+

MAY OPEN IF

9 ohms

SLIP

MACHINE IS

13A

OVERLOADED

30 min to 50 VDC max RINGS

CB4

14

Boost Coils

WORK

-

UNDER

brushes lower front

CONTROL

Used to supply bd.

under front edge

under cover

BOX

power during

of control box ( RIGHT)

1. 2 volts AC @ 55 HZ

13

heavy weld short

indicates quick 9

7

200A

219

Hi rpm with a100W bulb

ckt conditions.

261

6v in = 72 v out

connections

on 115 aux

260

4 places

no load = 26mV.

B1

B2

J1-11

J1-5

J2-3

J2-4

B3

B4

20

FLASH CURRENT PATH

4.7V

77

J3-6

GND-J

76

DRIVER

+

R1

J1-8

1.4V

-

CIRCUIT

SUPPRESSOR FOR

13 kHz.

J1-12

8

OIL

D1 RECTIFIER

insulated inline

75

J3-5

+

.05

LEVEL

-

5K

MODULE

connectors

0.1

130V

topleft engine

top engine area

near LED

38J

10

Kohlers' part

224A

J3-8

J1-6

B

BW

BW

+10 VOLT

+10V

LOW OIL

224

J1-9

REGULATOR

(RED)

BLUE

Y

Y

J1-2

CIRCUIT

name plate area

HOUR METER

inside control

Kohlers' part

GND-K

GND-G

J3-4

BR

BR

box bottom left

212

J3-3

+10V

LOAD

1

GND-I

IDLE TIMER

SENSOR

2

BLACK

210B

3

210A

J3-9

(12 SEC.)

208 board power

4

208A

213B

5

213A

magneto type

IDLE

215A

6

215

J1-3

SOLENOID

There is an extra fuse

OFF

15 ohms 12 volt dc RW

FUSE

S1

BLACK

top left rear engine

with the fuse holder

209A

213

J2-1

IGNITION

Energized for LOW idle

R

230

ALT.

( spring on solenoid to hi )

AUTO

COILS

10 amp 12vdc

LECO part

STARTER

J3-10

under white cover

Board Schematic : G4793

SOLENOID

POS

HIGH

7 Ohms

SPARK

left side engine

back of control box

CR1

CR1

ENGINE

12

209

START

PLUG

+

OIL

SEE SOLENOID DETAIL

STARTER

VOLT

left front panel

J3-7

LEVEL

BATTERY

back wall of control box

SENSOR

BELOW

front bottom right

(CLOSED WHEN

Battery MUST be > 6 VDC to use pull start cord.

OIL LEVEL

If removed (gone) or < 6vdc, engine will not start with pull cord.

IS TOO LOW)

NEG

( reason, CR 1 relay does not pull in on board)

Air filter left front, intake

GND-H

GND

is on backside of filter asbly.

All engine components are

ENGINE

GENERATOR

inside the engine housing.

Engine parts are fromKohler

SUPPORT

Engine muffler is located in the middle RIGHT side area.

FRAME

Engine oil fill / check / drain LEFT or RIGHTsides low on engine.

GROUND

The black oil cover is fill, the gray one has a dip stick on it

Bolt in casting is drain plug. Spark plugs are resistor type

Battery or Pull start. Pull is done from the left rear side engine

Engine is a Kohler CS12.75 aluminum block

coil

w/ case iron sleeve. 12.75HP @3600RPM. Air Cooler

1 cylinder. Manual choke (Front on left name plate)

frame

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED

Fuel consumption charts in IM manual

SOLENOIDDETAIL

PROPRIETARY & CONFIDENTIAL:TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

ground

MANUFACTURING TOLERANCE PER E2056

CONTROL: CLEVELAND

SCALE:

EQUIPMENT TYPE:

OUTBACK 185

1

1

UNLESS OTHERWISE SPECIFIED TOLERANCE:

to starter motor

ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm)

DRAWN BY:

mpatrzyk

NONE

PAGE ___ OF ___

ON 3 PLACE DECIMALS IS ± .002 in. (± 0.05 mm)

SUBJECT:

MACHINE SCHEMATC

DOCUMENT

DOCUMENT

IF PRINTED

ON ALL ANGLES IS ± .5 OF A DEGREE

ENGINEER:

APM

@ A1 SIZE

NUMBER:

REVISION:

MATERIAL TOLERANCE ("t") TO AGREE

WITH PUBLISHED STANDARDS.

-

UNITS:

MATERIAL

APPROVAL

3/6/2009

PROJECT

REFERENCE:

G6205

A

DO NOT SCALE THIS DRAWING

APPROVED:

INCH

DISPOSITION: UF

DATE:

NUMBER: CRM40758

-

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

OUTBacK® 185