
TROUBLESHOOTING AND REPAIR |
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TIE
WRAPS
PART OF MAIN WIRE HARNESS
GROUND LEAD PROTECTOR
REED SWITCH REPLACEMENT (continued)
FIGURE F.7 – REED SWITCH REPLACEMENT.
REED
SWITCH
GROUND
WIRE
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REPAIR PROCEDURE
1.Remove the cover from the control box by removing the four 5/16 in. screws from the top and side of the unit.
2.Unplug the two wire connectors that connect the reed switch to the wire feeder main wire harness. See Figure F.7.
3.Cut the two tie wraps that attach the reed switch to the case of the wire feeder, and the tie wrap that attaches the reed switch leads to the main wire harness.
4.Slide the reed switch out of the loop formed by the ground wire and remove the reed switch from the wire feeder. Do not undo the loop in the ground wire.
5.Slide the new reed switch into the loop of the ground wire. Ensure that the loop in the wire is snug around the reed switch.
6.Attach the reed switch to the plastic mounts on the case of the wire feeder using two tie wraps. The tie wraps should also secure the ground lead in place.
7.Connect the two wire connectors on the reed switch to the wire feeder main harness. Tie wrap the leads to the main wire harness.
8.Reinstall the cover on the wire feeder using four hex head screws.