Lincoln Electric SVM 117-A service manual Main Transformer Test

Models: SVM 117-A

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F-12

 

TROUBLESHOOTING & REPAIR

 

 

 

 

 

 

F-12

 

 

 

 

 

 

 

 

 

 

 

MAIN TRANSFORMER TEST (CONTINUED)

 

 

 

 

 

 

 

4. Locate the following leads on Plug

 

a.

Turn the machine OFF between

 

 

J3:

 

 

 

 

 

 

 

each test.

 

 

 

 

 

 

 

 

 

G2332:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b.

Carefully

insert the

meter

 

 

LEAD

 

PLUG

 

 

 

 

 

 

 

probes

into

the

 

back

of each

 

 

 

 

 

LOCATION

 

 

 

 

 

 

 

 

 

 

 

 

Molex Plug pin cavity to perform

 

 

 

 

 

 

 

 

 

 

 

 

 

#202

 

1J3

 

 

 

the test.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G2332:

 

 

 

 

 

 

 

 

 

 

#203

 

3J3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

#204 A

 

2J3

 

 

FROM

 

 

TO

 

EXPECTED

 

 

 

 

 

 

 

 

 

 

 

LEAD

 

 

LEAD

 

VOLTAGE

 

 

5. Connect main input power to the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

#208

 

 

#209

 

 

60 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6. Turn the Wire-Matic 250 ON/OFF

 

(16J6)

 

 

(7J6)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER SWITCH to ON.

 

#208

 

 

#206

 

 

30 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7. Make the following voltage tests at

 

(16J6)

 

 

(4J6)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plug J3.

 

 

 

 

 

 

#209

 

 

#206

 

 

30 VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a. Turn the machine OFF between

 

(7J6)

 

 

(4J6)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

each test.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

c. If any of the voltages tested are

 

 

 

 

 

 

 

 

 

 

 

 

b. Carefully insert the meter

 

 

incorrect, check for loose or bro-

 

 

probes

into the back of each

 

 

ken leads between the test

 

 

Molex Plug pin cavity to perform

 

 

points and the main transformer.

 

 

the test.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G2332:

 

 

 

 

 

 

d.

If ALL the voltages tested are

 

 

 

 

 

 

 

 

 

 

 

incorrect or missing, go to Step

 

FROM

 

TO

 

EXPECTED

 

 

 

 

 

 

 

12.

 

 

 

 

 

 

 

 

 

 

 

LEAD

 

LEAD

 

VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12. Test for correct nameplate input volt-

 

#202

 

#203

 

30 VAC

 

 

 

 

age between the H1 lead at the

 

(1J3)

 

(3J3)

 

 

 

 

 

 

 

 

 

 

ON/OFF POWER SWITCH to H2 or

 

 

 

 

 

 

 

 

 

 

 

#202

 

#204 A

 

15 VAC

 

H3 (H5 if connected for 575 VAC) at

 

 

 

 

the reconnect panel. Voltage tested

 

(1J3)

 

(2J3)

 

 

 

 

 

 

 

 

 

 

will vary depending on Input Voltage

 

 

 

 

 

 

 

 

 

 

 

#203

 

#204 A

 

15 VAC

 

Connection. See wiring diagram for

 

 

 

 

test point locations.

 

 

 

 

 

 

 

(3J3)

 

(2J3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a.

If the voltage test is incorrect,

 

8. Turn OFF the machine

 

 

 

 

9. Locate the following leads on Plug

 

 

-

check for loose

or

broken

 

 

J6 on the G2332 Control PC Board.

 

 

leads between

the

reconnect

 

 

G2332:

 

 

 

 

 

 

 

panel and the ON/OFF POWER

 

 

 

 

 

 

 

 

 

 

 

SWITCH.

 

 

 

 

 

 

 

 

 

LEAD

 

PLUG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOCATION

 

 

 

- test the ON/OFF POWER

 

 

 

 

 

 

 

 

 

 

 

 

 

#206

 

 

4J6

 

 

 

SWITCH for proper operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

#208

 

16J6

 

 

b. If the correct nameplate voltage

 

 

#209

 

 

7J6

 

 

 

 

 

 

 

 

 

is being applied to the main

 

 

 

 

 

 

 

 

 

 

 

 

10. Turn ON the machine.

 

 

 

 

transformer and one or more of

 

11. Make the following voltage tests at

 

 

the

 

secondary

 

voltages

are

 

 

 

missing

or

are

 

incorrect,

the

 

 

 

 

 

 

 

 

 

 

 

 

Plug J6 on the G2332 Control PC

main transformer may be faulty.

Board.

Replace.

 

WIRE-MATIC 250

 

Page 65
Image 65
Lincoln Electric SVM 117-A service manual Main Transformer Test