Lincoln Electric SVM 117-A service manual Wiring Diagram 208/230 Code

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G-4 ELECTRICAL DIAGRAMS G-4

Wiring Diagram (208/230) Code 9800

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OPTIONAL
TIMER						*
BOARD				J14
}
1		2	3	4	5		6	7	8
260	262	261	263	265		264	266	267
							251
R3				WIRE SPEED
							252
							256
R4				ARC VOLTAGE
							253

			A	541B
+	254		B	539B
			C	322
POWER-ON		(J13)
INDICATOR			D	321
-	255		E	325B
			F	324B

260	1
262	2
261	3
263	4
265	5
264	6

2667

2678

1

2

3

4

5

6

7

8

9

10

2541

2522

2533

2554

2515

2566

} J1 *

} J2 *

	SPI TEST
	PLUG
}	J10	*

(J7) *

1 2 3 4

SCI TEST

PLUG

		1
		2
		3
		4
	*	5
(J5)		6
		7
		8
		9
		10

11

12

13

14

		CONTROL BOARD												1
			*								(J8)		*	2
				(J4)										3
													*	4
1	2	3	4		5	6	7	8			(J9)
515	325A	324A	206A		541A	495	542	543	1	2	3	4	5	6
									1				202	1
	555								2
												204A		2
	206B								3
													203	3
	515B							206	4
														4
	325							207	5
													G1	5
								GND	6
													204	6
								209	7
	324												G2	7
									8
										*				8
	539								9
														9
										(J6)
	541								10
														10
								205	11
														11
									12
														12
								206S	13
								325A	14

32015

208 16

(J3)

*

GAS

SP - 250

SPOOL GUNSOLENOID MODULE

1541B

2321

3324B

6539B

		(J12)				7	322
			*			8	325B
						4
						5
						9
				*		10
		(J11)
1	2	3	4	5	6	7	8
515	325A	324A	206A	541A	495	542	543

L8828 1-31-92

GENERAL INFORMATION

ELECTRICAL SYMBOLS PER E1537

COLOR CODE:

B - BLACK

W - WHITE

R - RED

U - BLUE

*INDICATES CONNECTOR CAVITY NO.

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OPTIONAL SPOOL

OR PULL GUN

RECEPTACLE

		GND					GND
				515B	1	515B
				555	2	555
GUN	2	2	325	539	3	539
				206B	4	206B
TRIGGER	1	4	324		5
				541	6	541
TO
WORK
N.A.
							W
					MOTOR/	P.M.	T	R
					GEARBOX		A	U
							C
							H	B
							B

				206		207		N.B.
										320
										N.C.
	R.F. FILTER									THERMOSTAT
										S3
						X5		202
						X6	204A
				T1		X7		203		208
						X1				G1
				H1						SCR 1
				P2						250V
				H2					204	470A
L1	L2			H5		X2				SCR HEATSINK
				H3						ASBLY
						X3				SCR 2
										250V
						X4				470A
										G2
H1	H4
				H4						209
		SHUNT
				POWER TRANSFORMER						D1
										300V
	H1		+							85A
			-
	LINE									206
	SWITCH
	S1	205
		206S	C1	C2	C3	C4		C1 THRU C4		R1
								30,000 MFD
			+	+		+	+	50V		204
										OUTPUT
										CHOKE
										207

541

515B

555

206B

539

328	325A
N.D.						TO SINGLE PHASE
THERMOSTAT						SUPPLY LINE
S4							L1
							L2
		5	H5
							GND
L1	L2
						TO GROUND PER
	4	2	H2		NATIONAL ELECTRICAL
							CODE
			H2 21/32	31/32	61/64	1/2	63/64 ð
	1	3	H4
			H3
			H1
GND.	RECONNECT PANEL		(SHOWN CONNECTED
			FOR 230 VOLT.)
G
			N.C.
				P2
T1		T2	P1	P2
15 OHMS	FAN		S2
	MOTORS
100 W			THERMOSTAT
	R2
		2.5K
N.E.		10W

R.F. CHOKE AS'BLY.

NOTES

N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS.

N.B. THIS DIAGRAM SHOWS THE "ELECTRODE" POLARITY "POSITIVE". TO CHANGE POLARITY, TURN THE UNIT OFF AND REVERSE LEAD CONNECTIONS AT CABLE CONDUCTOR STRAP AND WORK STUD.

N.C. THERMOSTATS MOUNTED ON CHOKE COIL

S2 MOUNTED CLOSEST TO FAN; S3 MOUNTED CLOSEST TO POWER TRANSFORMER.

N.D. THERMOSTAT S4 MOUNTED ON FAN SENSOR BRACKET

.

N.E. RESISTOR R2 MOUNTED ON FAN SENSOR BRACKET.

CAVITY NUMBERING SEQUENCE

(COMPONENT SIDE OF P.C. BOARD)

J1	1	4	1		5	1	6
J4			J2			J3
J11			J12
J14						7	12
	5	8	6		10
			1		7	1	8
		J5			J6
			8		14	9	16
			1	2	1	3
			J7		J9
			J8		J10
			3	4	4	6

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.

WIRE-MATIC 250