Wire-Matic | Lincoln Electric SVM 117-A guide

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WIRE-MATIC 250

NOTES

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Lincoln Electric SVM 117-A service manual Wire-Matic

Contents

WIRE-MATIC Safety Depends on You Safety ARC Welding can be hazardous Cylinder may explode if damaged Electric and MAG- Netic Fields Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc WIRE-MATIC Table of Contents Table of Contents Installation Fuse Superlag Duty Cycle Amps Volts at Rated AmpsCurrent Range Type 750C Copper Input Connections Safety PrecautionsSelect Proper Location Stacking Fuse and Wire Sizes Input Power Connections and Ground Connections Connect Shielding GAS Reconnect Procedure Figure A.4 Input Air Supply Connections Figure A.5 Reconnect Diagram For 208/230/1/60 Machines Connect Output Components GUN Liner and Contact InstallationInstall the Work Clamp Output Polarity Connection Wire Size Conversion Parts GUN and Cable Installation WIRE-MATIC Operation General Description Safety InstructionsWELDING, Cutting Power Source Features Design Features AdvantagesUnit Features Recommended Processes and Equipment Limitations Wire Feeder FeaturesMachine Capability Duty Cycle Amps Volts Controls and Settings Figure B.1 Operator Controls Procedure for Changing Drive Roll Using the Wire Drive RollLoading the Wire Reel Feeding Electrode Proper Wire FeedingTo mount 10 to 30 lb. spools 8 and 12 diameter Operating Steps Setting Idle Roll PressureStarting the Welder Making a Weld WIRE-MATIC Accessories Installing the K607-1 Spool GUN Adapter KIT OPTIONS/ACCESSORIESK607-1 Spool GUN Adapter KIT Installation Spool GUN Module Board Spool GUN Connection BOX Installation Return Return to Section TOC Spool GUN Connection Spool GUN Preparation Making a Weld with the Spool GUN Adapter K607-1 Installed Making the Weld Timer KIT K585-1 Drive Roll Kits Steel Wire Sizes Part NumberAluminum Wire Sizes To Make Spot Plug Welds Maintenance Routine and Periodic Maintenance Perform the following daily Maintenance Drive Rolls and Guide Tubes GUN Tubes and Nozzles Contact TIP and GAS Nozzle InstallationCable Cleaning DROP-IN Reel Spindle and Clips Liner Removal Replacement Figure D.2 Liner maintenance GUN Handle Disassembly To open up the handle Description English Size Metric Size WIRE-MATIC Theory of Operation Input Line Voltage and Main Transformer Output Rectification Feedback Control Constant Voltage Output Figure E.4 Constant Voltage Output Wire Drive Motor Feedback Thermal Protection SCR Operation Figure E.6 SCR Operation WIRE-MATIC Troubleshooting & Repair HOW to USE Troubleshooting Guide Recommended Course of Action Electric Shock can kill PC Board Troubleshooting ProceduresBoard can be dam- aged by static electricity Main Transformer Rectifier Assembly Test To Section TOC Perform the SCR Rectifier Perform the Wire Drive Motor Liquid elec Trolyte in these capacitors is Perform the Output Rectifier Test Description Main Transformer TestMaterials Needed Main Transformer Test Test Procedure ON/OFF Power Switch will be hot during these tests Main Transformer Test Static SCR Rectifier Assembly Test Leads Figure F.4 SCR 1 Test Points Active SCR Rectifier Assembly Test Leads Figure F.7 SCR Tester Circuit SCR connections Wire Drive Motor and Tachometer Feedback Test Wire Drive Motor and Tachometer Feedback Test Test Procedure Test for Supply Voltage to Tachometer Test for Feedback Voltage to the Control Board Scope Settings Normal Open Circuit Voltage Waveform Machine Loaded to 250 Amps AT 26 VDC Scope Settings Typical Output Voltage Waveform Machine Loaded Machine Loaded to 220 Amps AT 22 VDC Scope Settings Troubleshooting & Repair Typical SCR Gate Voltage Waveform Removal and Replacement Procedure Control PC Board Removal and ReplacementMaterials Needed Removal and REPLACE- Ment Procedure Wire Drive Assembly Removal and Replacement Wire Drive Assembly Removal and Replacement Procedure Figure F.11 Wire Drive Assembly Removal SCR Output Rectifier Removal & Replacement Right side heat sink See Figure F.14 Disconnection Heat Sink Lead Capacitor Bank Removal and Replacement Bank Removal Replacement Components Main Transformer Removal and Replacement Power Switch FAN Motor and FAN Removal and Replacement FAN Motor and FAN Removal and Replacement Procedure Figure F.16 Fan Motor and Fan Removal Components Troubleshooting & Repair Input Volts/Hertz Wire Speed RangeOpen Circuit Voltage 230/60 375 WIRE-MATIC Table of Contents Electrical Diagrams Section WIRE-MATIC Electrical Diagrams Spool GUN Option Wiring Diagram 208/230 Code To Section Available from Lincoln Control PC Board G2332 Layout