TABLE OF CONTENTS | |
| Page |
Safety | . . . . . .i - v |
| |
Installation | Section A |
Technical Specifications | . . . . . .A-1 |
Safety Precautions | . . . . . .A-2 |
Select Proper Location | . . . . . .A-2 |
Input Connections | . . . . . .A-2 |
Reconnect Procedure | . . . . . .A-5 |
Connect Output Components | . . . . . .A-7 |
| |
Operation | Section B |
Safety Instructions | . . . . . .B-1 |
General Description | . . . . . .B-1 |
Recommended Processes and Equipment | . . . . . .B-2 |
Design Features and Advantages | . . . . . .B-2 |
Machine Capability | . . . . . .B-3 |
Limitations | . . . . . .B-3 |
Controls and Settings | . . . . . .B-4 |
Using the Wire Drive Roll | . . . . . .B-5 |
Operating Steps | . . . . . .B-7 |
| |
Accessories | Section C |
Replacement Magnum 250L Gun and Cable Assembly | . . . . .C-1 |
K607-1 Spool Gun Adapter Kit | . . . . .C-1 |
Installing the K607-1 Spool Adapter Kit | . . . . .C-1 |
Making a Weld with the Spool Gun Adapter (K607-1) Installed . . . | . . . . .C-5 |
Timer Kit (K585-1) | . . . . .C-6 |
Timer Kit Installation (Optional K585-1) | . . . . .C-6 |
Making Spot and Stitch Welds with Timer Kit Installed | . . . . .C-7 |
Adjustable Gas Regulator and Hose Kit (K586-1) | . . . . .C-7 |
Drive Roll Kits | . . . . .C-7 |
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section D Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1 Routine and Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1 Drive Rolls and Guide Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3Drop-In Reel Spindle and Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3 Cable Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3 Gun Tubes and Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3 Contact Tip and Gas Nozzle Installation . . . . . . . . . . . . . . . . . . . . . . . . .D-3 Liner Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4 Liner Removal, Installation, and Trimming Instructions for Magnum 250L D-4 Gun Handle Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-5 Accessories and Expendable Replacement Parts for
Magnum 250L Gun and Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . .D-6
CONTINUED
WIRE-MATIC 250
