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Manitowoc Ice S1800 service manual Automatic SHUT-OFF, Self-Contained Automatic Shut-Off

Models: S1800

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Page 46

Electrical System	Section 6

Automatic Shut-Off

7. AUTOMATIC SHUT-OFF

When the storage bin is full at the end of a harvest cycle, the sheet of cubes fails to clear the water curtain and holds it open. After the water curtain is held open for 30 seconds, the ice machine shuts off.

The ice machine remains off until enough ice is removed from the storage bin to allow the sheet of cubes to drop clear of the water curtain. As the water curtain swings back to the operating position, the bin switch closes and the ice machine restarts (steps 1-2), provided the 3 minute delay period is complete.

NOTE: The ice machine must remain off for 3 minutes before it can automatically restart.

L1					L2 or N
L1	Ground
	Ground			Water Valve	(99)
				Water Valve
	(89)	(55)	(20)	(21)
			(20)	(21)
			(61)	(22)
	High		(61)	(22)
	High	Control Board		Harvest Valve
	Pressure	Control Board
	Pressure	(2)
(88)	Cutout	(2)	(60)	(77)
(88)	Cutout	(6)		(77)
		(6)		(80)
		(5)		Dump Valve	(75)
		(1)		(76)	(75)
		(7)		(81)
		(4)	(57)	Water Pump
			(57)	(98)
				(98)

(42)

Trans.

Fuse (7a)	(58)	Terminates at
Fuse (7a)		Terminates at
		Pin Connection

					(59)
			L2		Contactor Coil
			(25)		(56)
				(26)	Air Compressor
				(26)
Ice Thickness		(9)			(74)
Probe		(9)	(8)		(74)
Water Level Probe				Bin Switch
Water Level Probe		Low DC		(6)
		Low DC		(6)
		Voltage			Clean
		Plug		(1)	Clean
		Plug			OFF
					OFF
				(2)	ICE
		(Red)		(2)
		(Red)
		Compressor
Contactor	Overload	(Yellow)		(46)	Run Capacitor
Contactor	Overload				(50)
Contacts					(50)
(Black)					(45)
L1					(45)
(51)	(85)	(86)		PTCR
(51)	(85)	(86)		Fan Motor
	Fan Cycle			Fan Motor
	Fan Cycle
	Control

		Run Capacitor
			SV3137-1
		Self-Contained — Automatic Shut-Off
Table 6-7. Self-Contained Models

	7. Automatic Shut-Off(Until Bin Switch Closes)
Toggle Switch			ICE
Bin Switch			Open
Control Board Relays
#1	Water Pump		OFF
#2	Harvest Valve (Left)		OFF
#3	Harvest Valve (Right)		OFF (When Used)
#4	Air Compressor		OFF (When Used)
#5	Water Inlet Valve		OFF
#6	Water Dump Valve		OFF
#7	Contactor Coil		Open / OFF
#7A	Compressor		OFF
#7B	Condenser Fan Motor		OFF
Safety Controls (Which could stop ice machine operation)
	High Pressure Cut-Out		Closed
	Main Fuse (On Control Board)		Closed

6-8	Part Number 80-1634-3

Image 46

Manitowoc Ice S1800 service manual Automatic SHUT-OFF, Self-Contained Automatic Shut-Off

Contents

Service Manual Read These Before Proceeding Personal Injury Potential Table of Contents Section Maintenance Table of Contents Section Ice Machine OperationSection Before Calling For Service Table of Contents Section Electrical System Section Refrigeration System Table of Contents Ice Cube Sizes How to Read a Model NumberModel Numbers Self-Contained Water-Cooled General Information Section Accessories Section General Information Model/Serial Number Location Model/Serial Number Location Warranty Coverage Electrical and AuCS Dimensions Ice Machine DimensionsWidth, Depth, and Height Dimensions General S1800M Water-Cooled Installation Instructions Section Location of Ice MachineIce Machine Heat of Rejection Series Heat of Rejection Ice Machine Air Conditioning Minimum Circuit Ampacity Section Installation Instructions Electrical ServiceVoltage Electrical Requirements Self Contained ICE Machine 208-230/3/60 For United Kingdom OnlySelf Contained ICE Machine 115/1/60 or 208-230/1/60 Self Contained ICE Machine 230/1/50 Water Inlet Lines Cooling Tower ApplicationsWater Supply Drain Connections Water Supply and Drain Line SIZING/CONNECTIONS Installation Instructions SectionTypical Water Supply Drain Installation Condenser Section Installation Instructions Installation Check List AuCS Automatic Cleaning System Potential Personal Injury Situation Section Ice Machine Operation Component Identification Ice Machine Operation Section Sequence Of Operation Initial START-UP or START-UP After Automatic SHUT-OFF Harvest Safety TimersHarvest Sequence 5. Water Purge Automatic SHUT-OFF 7. Automatic Shut-Off ICE Thickness Check Ice Machine Operation Section Operational ChecksWater Level Ice Thickness Check Water Purge Adjustment Harvest Sequence Water Purge Ice Machine Operation Section This page Intentionally Left Blank Water-Cooled Condenser Water Regulating Valve Exterior CleaningIce Machine Inspection AlphaSan→ Sachet Replacement Frequency Maintenance Section GuardianInstallation Sachet Replacement Procedure Model Amount of Cleaner Section Maintenance Interior Cleaning and SanitizingCleaning Procedure Step Sanitizing Procedure Maintenance SectionSolution Type Water Mixed With Sanitizer Removal of Parts for CLEANING/SANITIZING Solution Type Water Mixed With Water Curtain Removal Ice Thickness Probe Water CurtainIce Thickness Probe Removal Water Trough Water Distribution TubeWater Distribution Tube Removal Water Pump Water Level ProbeWater Pump Removal Dump Valve Disassembly Water Dump Valve Evaporator Tray Removal Drain Line Check Valve Water Inlet Valve Pry Open the Water Regulating Valve AUCS→ Accessory Maintenance Section Removal from Service/WinterizationSELF-CONTAINED WATER-COOLED ICE Machines Checklist Problem Possible Cause To Correct Before Calling For Service Section Safety Limit Feature Section Electrical System Energized Parts ChartsSELF-CONTAINED WATER-COOLED Models Water Purge SELF-CONTAINED ModelsInitial Start-Up or Start-Up After Automatic Shut-Off Self-Contained Water Purge Refrigeration System START-UP Refrigeration System Start Up 5 Seconds Toggle SwitchSelf-Contained Refrigeration System Start-Up PRE-CHILL Electrical System SectionFreeze Sequence Self-Contained Pre-Chill Self-Contained Models Freeze Toggle Switch Bin Switch Control Board RelaysSelf-Contained Freeze Self-Contained Models Harvest Sequence Harvest Automatic SHUT-OFF Automatic Shut-OffSelf-Contained Automatic Shut-Off Section Electrical System Wiring Diagrams Wiring Diagram Legend S1800 SELF-CONTAINED 1 Phase Control Board S1800 SELF-CONTAINED 3 Phase BIN Switch SpecificationsCheck Procedure Main Fuse Continuity Test SymptomsDiagnostic Aids Water Curtain Removal Notes Check Motor Windings to Ground Compressor Electrical DiagnosticsCheck Resistance Ohm Values Determine if the Compressor is Seized What is a PTCR? Ptcr DiagnosticsCompressor Start Sequence Model Automatic Shut-Off and Restart Troubleshooting PTCR’sWHY a Good Ptcr MAY Fail To Start the Compressor During Start-Up First .25 1.0 Seconds Model Manitowoc Cera-Mite Room Checking the PtcrManitowoc Ptcr Part Number Relay Diagnosing Start ComponentsCapacitor Relay Operation Check ICE/OFF/CLEAN Toggle Switch Switch Setting Terminals Ohm Reading Electronic Control Board Control Board Safety Limits Inputs HOW the Probe Works Freeze Time LOCK-IN FeatureIce Thickness Probe Cleaning Harvest Light Diagnosing ICE Thickness Control Circuitry Monitoring of Harvest Light Correction Water Level Probe Light Water Inlet Valve Safety SHUT-OFFElectrical System Section Water Level Control Circuitry Freeze Cycle Circuitry Diagnosing Water Level Control Circuitry Problem Water Trough Overfilling During Freeze CycleWait until the freeze cycle starts On or OFF Step Check Self Contained 1 Phase with Terminal Board SELF-CONTAINED Water -COOLED Models Freeze Cycle Refrigeration Sequence Refrigeration System Section S1800 SELF-CONTAINED Tubing Schematic General ICE Production Check Before Beginning ServiceWeights are in pounds Times are in minutes Water System Checklist INSTALLATION/VISUAL Inspection ChecklistPossible Problem Corrective Action Extremely Thin at Evaporator Outlet ICE Formation PatternNormal Ice Formation Extremely Thin at Evaporator Inlet No Ice Formation Safety Limit Indication Safety LimitsAnalyzing Why Safety Limits May Stop the Ice Machine Safety Limit Notes Possible Cause Check/Correct Section Refrigeration System Freeze Cycle Discharge Pressure Low Checklist ProcedureFreeze Cycle Discharge Pressure High Checklist Analyzing Discharge Pressure During Freeze or Harvest Cycle Step Example Using SY1004A Model Ice Machine Analyzing Suction Pressure During Freeze Cycle Freeze Cycle Suction Pressure High Checklist Freeze Cycle Suction Pressure Low Checklist Harvest Valve Analysis Harvest Valve Temperature Check GeneralFindings Comments Discharge Line Temperature Analysis General Column 2 LOW CHARGE/TXV Starving Final AnalysisColumn 1 Harvest Valve Leaking Column 3 TXV Flooding Refrigeration System Operational Analysis Tables Models Dual Expansion Valve Ice Machine Model Number High Pressure CUT-OUT Hpco Control Hour Ice Production S1800 SeriesSelf-Contained Water-Cooled Cycle Times Operating Pressures SELF-CONTAINED RECOVERY/EVACUATION Connections Self-Contained Charging Procedures Charging Connections System Contamination CLEAN-UP Determining Severity Of Contamination Mild System Contamination Cleanup Procedure Severe System Contamination Cleanup Procedure Section Refrigeration System 10. Using Pinch-Off Tool FILTER-DRIERS Drier End Part Model Connection Size Number Series Version Charge S1800M Total System Refrigerant Charges48 oz Refrigerant Definitions RecoverNew Product Specifications Recycle New Refrigerant Recovered or Recycled RefrigerantRefrigerant RE-USE Policy Reclaimed Refrigerant HFC Refrigerant Questions and Answers This page Intentionally Left Blank Page Attend a Manitowoc Factory Service School