Section 7

Refrigeration System

 

 

ANALYZING SUCTION PRESSURE

DURING FREEZE CYCLE

The suction pressure gradually drops throughout the freeze cycle. The actual suction pressure (and drop rate) changes as the air and water temperatures entering the ice machine change. This affects freeze cycle times.

To analyze and identify the proper suction pressure drop throughout the freeze cycle, compare the published suction pressure to the published freeze cycle time. “Operating Pressure” and “Freeze Cycle Time” charts can be found later in this section.

Procedure

NOTE: Analyze discharge pressure before analyzing suction pressure. High or low discharge pressure may be causing high or low suction pressure.

Step

 

Example Using SY1004A Model Ice Machine

1. Determine the ice machine operating

Air temp. entering condenser:

 

 

 

 

 

 

90°F/32.2°C

Air temp. around ice machine:

 

 

 

 

 

 

80°F/26.7°C

conditions.

 

 

 

 

 

 

Water temp. entering water fill valve:

 

 

 

 

70°F/21.1°C

 

 

 

 

 

2A. Refer to “Cycle Time” and “Operating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure” charts for ice machine model being

Published freeze cycle time:

 

 

Published freeze cycle suction pressure:

checked. Using operating conditions from Step

 

 

8.5 - 9.8 minutes

 

 

 

 

 

 

58-28 PSIG

1, determine published freeze cycle time and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

published freeze cycle suction pressure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Published Freeze Cycle Time (minutes)

 

2B. Compare the published freeze cycle time

 

1

3

5

8

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and published freeze cycle suction pressure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Develop a chart.

 

58

52

43

33

28

 

 

 

 

Published Freeze Cycle Suction Pressure (psig)

3. Perform an actual suction pressure check at

Beginning of freeze cycle:

 

 

 

 

70 PSIG at

1 minute

the beginning, middle and end of the freeze

 

 

 

 

Middle of freeze cycle:

 

 

 

 

 

 

57 PSIG at

7 minutes

cycle. Note the times at which the readings are

 

 

 

 

 

 

End of freeze cycle:

 

 

 

 

 

 

40 PSIG at 14 minutes

taken.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Compare the actual freeze cycle suction

Time Into

 

Published

 

 

 

Actual

 

Result

Freeze Cycle

 

Pressure

 

 

Pressure

 

pressure (Step 3) to the published freeze cycle

 

 

 

 

 

1 minutes

 

58 PSIG

 

 

70 PSIG

 

High

time and pressure comparison (Step 2B).

 

 

 

 

Determine if the suction pressure is high, low

5 minutes

 

43 PSIG

 

 

48 PSIG

 

High

or acceptable.

10 minutes

 

28 PSIG

 

 

40 PSIG

 

High

 

 

 

 

 

Part Number 80-1634-3

7-13

Page 79
Image 79
Manitowoc Ice S1800 Analyzing Suction Pressure During Freeze Cycle, Step Example Using SY1004A Model Ice Machine