Service Manual | Manitowoc Ice S1800 instruction

S1800 Marine Model

Ice Machines

Service

Manual

Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and related products. With proper installation, care and maintenance, your new Manitowoc Ice Machine will provide you with many years of reliable and economical performance.

	This manual is updated as new information and models	Part Number 80-1634-3
	are released. Visit our website for the latest manual.
		9/2004
	www.manitowocice.com

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Manitowoc Ice S1800 service manual Service Manual

Contents

Service Manual Personal Injury Potential Read These Before Proceeding Table of Contents Section Maintenance Table of Contents Section Ice Machine OperationSection Before Calling For Service Section Refrigeration System Table of Contents Section Electrical System Table of Contents Model Numbers How to Read a Model NumberIce Cube Sizes Self-Contained Water-Cooled General Information Section Accessories Model/Serial Number Location Section General Information Model/Serial Number Location Warranty Coverage Width, Depth, and Height Dimensions Ice Machine DimensionsElectrical and AuCS Dimensions General Ice Machine Heat of Rejection Installation Instructions Section Location of Ice MachineS1800M Water-Cooled Series Heat of Rejection Ice Machine Air Conditioning Voltage Section Installation Instructions Electrical ServiceMinimum Circuit Ampacity Electrical Requirements Self Contained ICE Machine 115/1/60 or 208-230/1/60 For United Kingdom OnlySelf Contained ICE Machine 208-230/3/60 Self Contained ICE Machine 230/1/50 Water Supply Cooling Tower ApplicationsWater Inlet Lines Drain Connections Typical Water Supply Drain Installation Installation Instructions SectionWater Supply and Drain Line SIZING/CONNECTIONS Condenser Section Installation Instructions Installation Check List Potential Personal Injury Situation AuCS Automatic Cleaning System Component Identification Section Ice Machine Operation Initial START-UP or START-UP After Automatic SHUT-OFF Ice Machine Operation Section Sequence Of Operation Harvest Sequence 5. Water Purge Safety TimersHarvest Automatic SHUT-OFF 7. Automatic Shut-Off Water Level Ice Machine Operation Section Operational ChecksICE Thickness Check Ice Thickness Check Harvest Sequence Water Purge Water Purge Adjustment This page Intentionally Left Blank Ice Machine Operation Section Ice Machine Inspection Exterior CleaningWater-Cooled Condenser Water Regulating Valve AlphaSan→ Installation Maintenance Section GuardianSachet Replacement Frequency Sachet Replacement Procedure Cleaning Procedure Section Maintenance Interior Cleaning and SanitizingModel Amount of Cleaner Step Sanitizing Procedure Maintenance SectionSolution Type Water Mixed With Sanitizer Solution Type Water Mixed With Removal of Parts for CLEANING/SANITIZING Water Curtain Removal Ice Thickness Probe Water CurtainIce Thickness Probe Removal Water Trough Water Distribution TubeWater Distribution Tube Removal Water Pump Water Level ProbeWater Pump Removal Water Dump Valve Dump Valve Disassembly Drain Line Check Valve Evaporator Tray Removal Water Inlet Valve Pry Open the Water Regulating Valve AUCS→ Accessory Maintenance Section Removal from Service/WinterizationSELF-CONTAINED WATER-COOLED ICE Machines Problem Possible Cause To Correct Checklist Safety Limit Feature Before Calling For Service Section Section Electrical System Energized Parts ChartsSELF-CONTAINED WATER-COOLED Models Initial Start-Up or Start-Up After Automatic Shut-Off SELF-CONTAINED ModelsWater Purge Self-Contained Water Purge Refrigeration System START-UP Refrigeration System Start Up 5 Seconds Toggle SwitchSelf-Contained Refrigeration System Start-Up Freeze Sequence Electrical System SectionPRE-CHILL Self-Contained Pre-Chill Self-Contained Models Freeze Toggle Switch Bin Switch Control Board RelaysSelf-Contained Freeze Self-Contained Models Harvest Sequence Harvest Automatic SHUT-OFF Automatic Shut-OffSelf-Contained Automatic Shut-Off Wiring Diagram Legend Section Electrical System Wiring Diagrams Control Board S1800 SELF-CONTAINED 1 Phase S1800 SELF-CONTAINED 3 Phase Check Procedure SpecificationsBIN Switch Main Fuse Diagnostic Aids SymptomsContinuity Test Water Curtain Removal Notes Check Resistance Ohm Values Compressor Electrical DiagnosticsCheck Motor Windings to Ground Determine if the Compressor is Seized What is a PTCR? Ptcr DiagnosticsCompressor Start Sequence WHY a Good Ptcr MAY Fail To Start the Compressor Troubleshooting PTCR’sModel Automatic Shut-Off and Restart During Start-Up First .25 1.0 Seconds Manitowoc Ptcr Checking the PtcrModel Manitowoc Cera-Mite Room Part Number Capacitor Diagnosing Start ComponentsRelay Relay Operation Check Switch Setting Terminals Ohm Reading ICE/OFF/CLEAN Toggle Switch Control Board Electronic Control Board Inputs Safety Limits Ice Thickness Probe Cleaning Freeze Time LOCK-IN FeatureHOW the Probe Works Harvest Light Monitoring of Harvest Light Correction Diagnosing ICE Thickness Control Circuitry Electrical System Section Water Level Control Circuitry Water Inlet Valve Safety SHUT-OFFWater Level Probe Light Freeze Cycle Circuitry Diagnosing Water Level Control Circuitry Problem Water Trough Overfilling During Freeze CycleWait until the freeze cycle starts On or OFF Step Check Self Contained 1 Phase with Terminal Board Freeze Cycle Refrigeration Sequence SELF-CONTAINED Water -COOLED Models Refrigeration System Section S1800 SELF-CONTAINED Tubing Schematic General Weights are in pounds Before Beginning ServiceICE Production Check Times are in minutes Water System Checklist INSTALLATION/VISUAL Inspection ChecklistPossible Problem Corrective Action Extremely Thin at Evaporator Outlet ICE Formation PatternNormal Ice Formation No Ice Formation Extremely Thin at Evaporator Inlet Safety Limit Indication Safety LimitsAnalyzing Why Safety Limits May Stop the Ice Machine Possible Cause Check/Correct Safety Limit Notes Section Refrigeration System Freeze Cycle Discharge Pressure High Checklist ProcedureFreeze Cycle Discharge Pressure Low Checklist Analyzing Discharge Pressure During Freeze or Harvest Cycle Analyzing Suction Pressure During Freeze Cycle Step Example Using SY1004A Model Ice Machine Freeze Cycle Suction Pressure Low Checklist Freeze Cycle Suction Pressure High Checklist Harvest Valve Analysis Harvest Valve Temperature Check GeneralFindings Comments Discharge Line Temperature Analysis General Column 1 Harvest Valve Leaking Final AnalysisColumn 2 LOW CHARGE/TXV Starving Column 3 TXV Flooding Models Dual Expansion Valve Ice Machine Model Number Refrigeration System Operational Analysis Tables High Pressure CUT-OUT Hpco Control Self-Contained Water-Cooled Cycle Times S1800 SeriesHour Ice Production Operating Pressures Connections SELF-CONTAINED RECOVERY/EVACUATION Charging Connections Self-Contained Charging Procedures Determining Severity Of Contamination System Contamination CLEAN-UP Severe System Contamination Cleanup Procedure Mild System Contamination Cleanup Procedure Section Refrigeration System 10. Using Pinch-Off Tool Drier End Part Model Connection Size Number FILTER-DRIERS Series Version Charge S1800M Total System Refrigerant Charges48 oz New Product Specifications RecoverRefrigerant Definitions Recycle Refrigerant RE-USE Policy Recovered or Recycled RefrigerantNew Refrigerant Reclaimed Refrigerant HFC Refrigerant Questions and Answers This page Intentionally Left Blank Page Attend a Manitowoc Factory Service School