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Pressure Systems 98RK-1 user manual Schematic of 9816 Solenoids, 9a Solenoids Attached to Module

Models: 98RK-1

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Schematic of 9816 Solenoids

Pressure Systems, Inc.	98RK-1 & 9816 User’s Manual©

Figure 5.9

Schematic of 9816 Solenoids

(4)If the either the new or old solenoid does not have a pluggable wiring harness at the solenoid, the new solenoid wires will require crimp pins to be installed for insertion in the P5 mating housing. The proper crimp pin is Molex part number 08-56-0110. After installing the crimp pins to the solenoid wiring, remove the old crimp pins from the Molex P5 housing and insert the new solenoid’s wiring. Ensure that the new wires are installed in the same position as the old wires.

Figure 5.9a

Solenoids Attached to Module

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Pressure Systems 98RK-1 user manual Schematic of 9816 Solenoids, 9a Solenoids Attached to Module

Contents

User’s Manual Model 98RK-1 & Model Rackmount Intelligent Pressure ScannerAugust NetScanner System This User’s Manual is a copyright product of Pressure Systems, Inc Chapter General Information 1.1 Introduction Typical NetScanner System Configuration 1.2 Description of the Instruments 1.3.1 Pressure Ranges 1.3 Options1.3.2 Manifolds and Pressure Connections 1.3.3 Communication Interfaces 98RK-1 Rear PanelChapter Installation and Set Up 2.1 Unpacking and Inspection 2.2 Safety Considerations 98RK-1 Scanner Interface Rack chassis  98RK-1 Scanner Interface Rack User’s Manual on CD-ROM2.3.1 98RK-1 Chassis Connections with 9816 Scanners 2.3 Connections and Setup2.3.2 Connections for External Modules Typical Hook-up Arrangement Using the 98RK-1 Scanner Interface Rack Pressure Systems, Inc98RK-1 & 9816 User’s Manual Page2.3.3 Network Communications Hookup STEPInitial Network Screen for Windows XP STEPSTEP 98RK-1 & 9816 User’s Manual Pressure Systems, IncPage scanners, must be set To set the PC address Select Use the following TCP/IP address. It is suggested that the IP Address read 200.xxx.yyy.zzz where xxx, yyy, and zzz are unique locations that do not match any other address on the network. Check with your wait 10 seconds before reconnecting C\ NUSS\NUSS.EXEC for instructions on how to create a shortcut icon NUSS Initial Screen  There are two modules with the same IP address 2.3.4 Pressure Connections 98RK-1 Rear View Expanded View of Model 9816 IntelligentFigure 2.3a Expanded View of 98RK-1 Scanner2.3.4.2 RUN Mode Inputs 2.3.4.1 Supply Air2.3.4.3 CAL Mode Inputs Connection Pneumatic Connector Assignment 98RK-1Pressure Scanner Range Input 2.3.4.4 PURGE Mode Inputs 2.3.4.5 LEAK Mode Inputs 2.3.5 Cluster, Rack, and Slot Identification LED INDICATORS2.3.4.6 Calibration Manifold Position Detector Circuit VALVE POSITION98RK-1 Front Pull-out Tray Diagram Top and Front Views Typical Depiction of C-R-S Scanner Identification 2.4 Acquiring Data 3.1.1 Introduction Chapter Programming and Operation 3.1 Commands & Responses3.1.2 TCP/UDP/IP Protocols 3.1.3.1 General Command Format 3.1.3 Commandsa 1-character command letter c “cccccc dddd” 3.1.3.2 Command Field3.1.3.3 Position Field 3.1.3.4 Datum Fields 3.1.3.5 Format Field 3.1.4 Responsesan Acknowledge with Data response, or 3.1.4.1 Interpreting Offset Values Re-zero Calibration Adjustment 3.1.4.2 Interpreting Gain Values Span Calibration AdjustmentCODE MEANING3.1.4.3 Interpreting Engineering Units Output 3.1.5 Functional Command Overview3.1.5.1 Start-up Initialization 3.1.5.2 Module Data Acquisition 3.1.5.3 Calibration Adjustment of Offset/Gain Correction Coefficients 3.1.5.4 Delivery of Acquired Data to Host 3.1.5.5 Network Query and Control Functions3.1.5.6 Other Functions 3.2 Detailed Command Description Reference Model 9816 NetScanner System Commandscommand id Power-up ClearPOWER UP CLEAR Command A Command‘A’ is the command letter ResponseRESET Command B CommandResponse ExampleCONFIGURE/CONTROL MULTI-POINT CALIBRATION Command C Command “C ii dddd... ”‘ 00’ is the sub-command index ii for Configure & Start Command “C 00 pppp npts ord avg”NOTE all parameters are separated by a space Response “A” Example Configure and start the Multi-Point Calibration function so that it affects only the first four 4 channels of the module. Three 3 pressure calibration points will by supplied when we continue this function later see example for ‘01’ sub-command below. A linear 1st order fit will be used to obtain a new set of offset and gain correction coefficients for these four 4 channels. The maximum average sample count 64 is used to collect each calibration data point, so as to minimize any noise in the data samples. The module’s data acquisition process is altered immediately to collect the increased number of averages“C 00 F 3 1 64” Read response A Command C- Sub-command Index 01 Collect Data for a Calibration Point Command‘ 01’ is the sub-command index ii for Collect Data “ C 01 pnt pppp.pppp ”Example Read responses separately after each command executed above“C 01 1 -2.5” “C 01 2 0.0” “C 01 3 5.0” Command ‘ 02’ is the sub-command index ii for Calculate & Apply“C 02” NOTE all parameters are separated by a spaceRead responses separately for each command executed above Example“C 02” “w08” “w09” A A ACommand C- Sub-command Index 03 Abort Multi-Point Calibration Command‘ 03’ is the sub-command index ii for Abort “C 03”READ TRANSDUCER VOLTAGES Command Command“Vpppppf” ResponseExample “V11110”“V300000” Response contains data for channels S then P left to rightCALCULATE AND SET GAINS Command Z Command“Zpppp vv.vvvv” ResponseExample Send TCP/IP command to a 9816 module via its open socket to calculate and set gain coefficients for channels 8 through 4. Instruct the module to use 14.8890 psi as the applied pressure instead of each transducer’s full-scale value“Z00F8 14.8890” Response 1.01289 1.06953 1.03750 0.99704 READ TRANSDUCER A/D COUNTS Command a Command“apppppf” ResponseExample “a11110”32767.000000 -32700.000000 10.000000 “a300000”READ HIGH-SPEED DATA Command b aaaabbbbcccc..rrrrDEFINE/CONTROL AUTONOMOUS HOST STREAMS Command c Command“c ii dddd... ” NOTE all parameters are separated by a spacefirst parameter Command c- Sub-command Index 00 Configure a Host Delivery Stream Command“c 00 st ppppp sync per f num” Responseconverts each internal selected acquired datum value from max.charExample Read responses “A” “A” “A”“c 00 1 000F 0 1 7 0” “c 00 2 00F0 0 2 7 0” “c 00 3 FF00 0 4 7 0” A A ACommand c- Sub-command Index 01 Start Stream Command“c 01 st” NOTE all parameters are separated by a spaceExample c 01Command c- Sub-command Index 02 Stop Stream Command“c 02 st” NOTE all parameters are separated by a spaceCommand c- Sub-command Index 03 Clear Stream Command“c 03 st” NOTE all parameters are separated by a space Response “A”Command c - Sub-command Index 04 Return Stream Information Command‘ 04’ is the sub-command index ii for Return Info Response “st ppppp sync per f num”Command c - Sub-command Index 05 Select Data in a Stream Command“c 05 st bbbb” NOTE all parameters are separated by a spaceEnable Valve Position Status see next table Enable DH Temperature Status see bit map belowEnable Pressure EU Data default if never executed Enable Pressure A/D CountsExample Configure stream l to return both status fields, and all Pressure EU datac 05 1 0013 Read response A Command c - Sub-command Index 06 Select Protocol for Stream Delivery Command“c 06 st pro remport ipaddr” NOTE all parameters separated by a spaceconverts each internal selected acquired datum value from max.charExample c 06 0 1 7500 Read response ACALCULATE AND SET OFFSETS Command h Commandw command index “hpppp vv.vvvv”Example Send TCP/IP command to a Model 9816 module via its open socket to calculate and set new offset coefficients for channels 16 through“hF000” Response 0.0010 0.0020 0.0015 READ TEMPERATURE COUNTS Command m Command“mpppppf” Response“m11110” Example32767.000000 -32700.000000 10.000000 READ TEMPERATURE VOLTAGES Command n Command “ n p ppppf ”Response “ dddd dddd ... ”“n11110” Example0.53013 0.541698 0.503633 READ MODULE STATUS Command q CommandResponse “hhhh ”IP Address Resolution Method, as hex state Auto UDP Broadcast@Reset, as hex stateTemperature Status of Each Scanner Transducer, as 16-bit hex bit map Minimum Temperature Alarm Set Point in degrees C, as decimalRequest model number from any NetScanner System module “q00” Example9816 READ HIGH-PRECISION DATA Command r Command “ r p ppppf ”Response “ dddd dddd ... ”Example “r11110”Response contains data for channels 13, 9, 5, and 1 left to right 1.234000 0.989500 1.005390READ TRANSDUCER TEMPERATURE Command t Command “tpppppf”position field ResponseREAD INTERNAL COEFFICIENTS Command u Command“ufaacc-cc” ResponseRe-zero Cal Adjustment offset term Span Cal Adjustment gain termTransducer Coefficient Description Datum TypeEU Pressure Conversion Scaler default = Transducer Coefficient DescriptionDatum Type Other Coefficients DescriptionSend TCP/IP command to 9816 module via its connected socket requesting the most recent calibration adjustment’s offset and gain terms cc=00-01, and the adjacent factory-determined transducer coefficients C0 through C4 cc=02-06 for transducer 1 Data requested in ASCII-hex format representing the internal binary floating point format “N07” error responseExample u10100-06 Response returned is 3B200A6EDOWNLOAD INTERNAL COEFFICIENTS Command Commandconverts each datum parameter value ‘ dddd’ from max.charSend TCP/IP command to 9816 module i.e., via its connected socket with replacement values for the channel’s offset and gain correction terms loaded into the module’s volatile memory cc = 00-01. Load these into channel # 8s Transducer Coefficient array aa=08 Example“v00800-01 0.000 1.000” Response returned is A V01101 6.894757 Response returned is ASET/DO OPERATING OPTIONS/FUNCTIONS Command w CommandUpdate Internal Thermal Coefficients Set Number of Channels in Module default =16chart Disable periodic Thermal Coefficient Update taskEnable periodic Thermal Coefficient Update task Set Number of A/D Samples to Average . default =Set Thermal Update Scan Interval per eeee as decimal Enable Source Air Check defaultDisable Source Air Check DescriptionInsure in RUN/CAL valve mode Example“w1200 ” “w0C01 ”NETWORK QUERY UDP/IP Command psi9000 CommandTCP Connect Port default = IP Address Resolution MethodExample Query all modules on then networkpsi9000 See response aboveRE-BOOT MODULE UDP/IP Command psireboot Command“psireboot ethadr” psireboot 12-34-56-78-90-12 Response NoneCommand “psirarp ethadr”Response ExampleChapter Calibration 4.1 Introduction CSPANFigures 4.1 Pneumatic Diagrams of the Calibration Manifold scanner4.2 Re-zero Calibration 4.2.1. Re-zero Calibration Valve Control4.3 Span Calibration 4.2.2 Re-zero Calibration SummaryDescription TCP/IP Data4.3.1. Span Calibration Valve Control Pneumatic Connector Assignment on Rear Input Panel of the 98RK-1Connection Pressure Scanner Range Input4.3.2. Span Calibration Summary the LOWEST installed pressure rangeDescription TCP/IP Data4.4 Integrated Multi-Point Calibration Adjustment DescriptionTCP/IP Data see Section4.4.1. Calibration Valve Control coefficients in transducer non-volatile memoryDescription 4.4.2 Multi-Point Calibration SummaryTCP/IP Data 4.6 Line Pressure Precautions 4.5 Coefficient StorageChapter Service 5.1 Maintenance Exploded View of 9816 Calibration Manifold9816 with Upgraded Purge Block ComponentSection Table 5.1 Component Cross Reference5.1.1 Common Maintenance l is not provided in the maintenance kit5.1.2 Module Disassembly PC299 Board5.1.3 Electronic Circuit Board Replacement5.1.3.1 PC-206 Amplifier/Multiplexer Board 9816 Calibration Valve Out of its Case Showing PC-206 Board PC-299 Board 5.1.3.2 PC-299 Ethernet Microprocessor/A-D BoardPC-299 Board with Cable Connections 5.1.3.3 Valve Manifold Position Detector Circuit 5.1.3.4 Scanner Front Panel LED Assembly See drawings Figures 5.7a, 5.7b, and 5.7cFigure 5.7c 9816 Scanner with4 Slide the front panel forward as far as it will go approximately 3/8 5.1.4 Replacement of Transducers Top View of DH200The hex-head standoff screws used on DH200 positions 2 and be over tightened or else the screw may break5.1.5 Model 9816 Solenoid Replacement Figure 5.9 and Figure 5.9aSchematic of 9816 Solenoids Figure 5.9a Solenoids Attached to Module5.1.6 Replacement of O-Rings 5.1.6.1 DH200 Pressure Transducer O-Ring Replacement DH200 Transducer O-Ring Replacement5.1.6.2 Tubing Plate O-Ring Replacement 5.1.6.3 Adapter Plate O-Ring Replacement 5.1.6.4 Calibration Manifold Piston O-Ring Replacement 5.1.6.5 Solenoid Valve O-Ring Replacement Solenoid Valve O-Ring Replacement5.1.6.6 Module Rear Manifold O-Ring Replacement For glued O-ring replacementFor non-glued flared post O-ring replacement For all5.1.6.7 Solenoid Valve O-Ring Replacement Page 5.1.6.9 Supply Air and Purge Air Sensing Transducers As you are looking at the pneumatic backplane, the twothe pressure rating of the supply-sensing transducer is 150 psi The pressure rating of the purge-sensing transducer is 750 psi and5.1.7 Front Pull-out Slide Tray 5.2 Upgrading Module Firmware 5.2.1 Upgrading Firmware via Host TCP/IP PortUpdate Firmware Screen 6.1 98RK-1 Scanner Interface Rack and Module Troubleshooting Chapter Troubleshooting Guide6.1.1 Checking 98RK-1 Scanner Interface Rack Power-up Sequence 6.1.2 Checking Module LED Power-Up Sequence 6.1.3 Checking Module TCP/IP Communications 6.1.3.1 Module IP Address Assignment6.1.3.2 Host IP Address Assignment for Windows Operating Systems 6.1.3.3 Troubleshooting with NUSS NetScanner Unified Startup Software 6.1.3.4 Verifying Host TCP/IP Communications 6.2 Zero and Gain Calibration Troubleshooting 98RK-1 SUPPLY air transducer. Verify the valve position through the ‘q0B’ command and front panel LEDs. This command reflects the actual sensed calibration valve position in the Model 9816 Intelligent Pressure Scanner Chapter Start-up Software 7.1 Introduction Appendix A Cable Design NetScanner Ethernet Interface Cable 9082 CableAppendix B NetScanner System Range Codes Range CodeFull Scale Pressure Minimum Calibration20 psid Appendix C Creating a Shortcut Icon Select the executable file, in this case the NUSS file, with one left-click of the mouse, and a drop-down menu will appear Appendix D Merchandise Return Procedure Bill To and Ship To addressMeasurement Specialties, Inc 34 Research Drive Hampton, VA USA Phone 757 Toll Free 800 Fax 757 E-mail sales@PressureSystems.com