Setting Exercise Timer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maintenance

 

 

 

 

The generator is equipped with an exercise timer that

 

 

Servicing the System

 

 

 

 

will start and exercise the system once every seven days.

 

 

 

 

During this exercise period, the unit runs for approximately

Before performing any generator maintenance, always

20 minutes and then shuts down. Electrical load transfer

perform the following steps:

 

 

 

 

DOES NOT occur during the exercise cycle (unless an utility

 

 

 

 

 

 

1. Set generator’s circuit breaker to its OFF position.

power outage occurs).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Set control panel system switch to OFF.

A button on the control panel is labeled “SET EXERCISE”

 

 

3.

Remove 15 Amp fuse from control panel.

(see System Control Panel). The specific day and the specific

time of day this button is pressed is programmed into the

4.

Utility voltage is present at generator control panel.

control board memory. This date and time is then used to

 

 

 

 

 

Disconnect power before servicing control panel by

automatically initiate the system exercise cycle. The “SET

 

 

 

 

 

removing the fuses from the transfer switch.

EXERCISE” legend on the control panel will flash until the set

 

 

5. After all servicing has been completed, replace fuses in

exercise cycle is set.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transfer switch, replace 15 Amp fuse in control panel,

To perform the Set Exercise procedure:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

set system switch and circuit breaker ON and reset

1. Choose the day and time you want your generator to

 

 

 

 

 

exercise timer. See Setting Exercise Timer.

exercise.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fault Detection System

 

 

 

 

2. On that day and time, press and hold “SET EXERCISE”

 

 

 

 

The generator may have to run for long periods of time

for three seconds.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The “Set Exercise” display will illuminate then turn off

with no operator present. For that reason, the system is

equipped with sensors that automatically shut down the

to confirm that the exercise timer has been set. Then

generator in the event of p entia

lly damaging conditions,

release the button.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CTION

perature, over speed, and

The unit will crank and run the exercise cycle. During

such as low oil pressur e, high tem

other conditions.

 

 

 

 

the cycle, “Set Exercise” will illuminate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The generator’s

 

 

 

 

has a digital display that shows

 

 

 

 

 

 

 

 

control pane

 

Once the exercise cycle is complete, the unit will turn

 

fault codes, like “FC 1”.

The table below lists the detected

off and “Set Exercise” will no longer be displayed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fault and th

e fault cod

as it is displayed on the control

The exercise cycle may be discontinued at anytime by

panel.

 

 

 

 

 

 

 

 

 

 

 

 

turning the System Switch to OFF.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. The unit will then start and run

 

 

 

 

 

 

minute exercise

 

 

 

ault Descri

 

 

Fault Codes

 

t’s 20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REPROD

Low ba

ttery voltage

 

 

 

FC_1

 

cycle weekly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pressure

 

 

 

FC_2

 

For example, if you press SET EXERCISE

 

on

 

 

 

 

morning

 

 

Low o

 

 

 

 

 

Sunday

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

w voltage

 

 

 

FC_3

 

at 10:00 AM, the unit will ru

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

n an imm dia

te exercise

cycle

 

Lo

 

 

 

 

 

 

 

 

 

 

and an exercise cycle every foll

 

ing

 

 

 

 

 

 

:00

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ow

Sunday at 10

AM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(+/- 1/2 hour).

 

NOT

 

 

 

 

 

 

 

 

 

Engine does not start

 

 

 

FC_4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low frequency

 

 

 

FC_5

 

“Set Exercise” will only work if the un

 

 

 

in the

 

 

 

 

 

 

d

 

 

 

 

 

it is

AUTO mo

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine overspeed

 

 

 

FC_6

 

and this exact procedure is followed. TheFORerciser will n eed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High temperature

 

 

 

FC_7

 

to be re-set if the 15 Amp fuse is removed

 

 

or if

 

 

 

 

 

or change

 

 

 

the starting battery is disconnected.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Transfer switch fault

 

 

 

FC_8

 

If your want to change the day and time the unit exercises,

The remote LED indicator can be installed at a convenient

simply perform the “Set Exercise” procedure at the exact

inside location. The LED will remain lit when the generator

weekday and time you want it to take place.

 

 

 

 

 

 

 

 

is in AUTO. Should a system fault be detected, the LED will

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

turn on and off in a series of blinks that identify the problem.

Generator will not exercise if timer is not set.

The blink pattern is repeated with a brief pause between each

 

 

series of blinks.

16

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Ruud GEN12AD-V manual Maintenance, Exercise timer. See Setting Exercise Timer, Fault Detection System, Fault Codes, Ing

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