Unit 6: Maintenance

ADJUSTMENT PROCEDURES

To maintain optimum performance and print quality, periodically mechanical adjustments will have to be made. These adjustments are typically required following the replacment of a component.

Other adjustments may be required due to variations in media size or quality and due to different print image denseness. Instructions relative to those conditions are not covered here. Refer to the Installation and Operation units for those relative instructions.

This chapter provides instructions on the performance of those activities that are mechanical in nature and are responsive to maintenance activities. The table below provides common print defects and their relative cause.

PRINT DEFECTS

RELATIVE PROCEDURE

 

 

Print becomes lighter or darker from one side to the other.

Print Head Balance Adjustment

This condition is repetitive from label to label.

 

 

 

Voids in the overall print image that is repetitive from label to

Print Darkness Adjustment

label.

 

 

 

A visible path on the label where print image is missing. The

Print Position Alignment

path will change somewhat from label to label.

Platen Roller Adjustment

 

 

The scales at the lower left and right sides are not equal

Print Position Alignment

distances from the labels lower edge.

 

 

 

The lines are not sharp.

Print Darkness Adjustment

 

 

The image is too light or dark.

Print Darkness Adjustment

 

 

Bar code label has a sharp line where print is missing.

Print Darkness Adjustment

 

 

The printed position is too far in one direction or another.

Print Position Adjustment

 

Offset Label Stop Position

 

 

SATO XL400-410e Operator Manual

PN 9001135A

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SATO 410e, 400e manual Adjustment Procedures, Print Defects Relative Procedure
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400e, 410e specifications

The SATO 410e and 400e are advanced thermal transfer printers designed for high-performance label printing in a variety of industries, including retail, logistics, and manufacturing. These models are renowned for their reliability, efficiency, and quality output, making them essential tools for businesses that demand precision and durability in their labeling processes.

One of the standout features of the SATO 410e and 400e is their exceptional print quality. They offer a resolution of up to 600 dpi, ensuring that even the most intricate details in barcodes, logos, and text are printed with clarity. This high resolution is crucial for applications that require precision, such as product labeling and inventory management.

The SATO 410e is equipped with an intuitive user interface that simplifies operation. Its LCD display provides real-time information about print status, and its control panel is designed for ease of navigation, reducing the learning curve for new users. On the other hand, the SATO 400e emphasizes compact design without compromising performance, making it an ideal choice for businesses with limited space or needing a mobile labeling solution.

Both models feature a robust set of connectivity options, including USB, Ethernet, and serial interfaces, allowing for seamless integration into existing IT infrastructures. This versatility makes them suitable for various deployment scenarios, whether used standalone or in networked environments.

In terms of speed, the SATO 410e and 400e are engineered to deliver rapid printing capabilities. The 410e can produce labels at a speed of up to 300 mm per second, while the 400e also showcases impressive speed without sacrificing quality. This capability is vital for high-volume printing tasks common in warehousing and distribution operations.

The technology behind these printers includes SATO’s innovative ARCP (Automatic Ribbon Control Path), which optimizes ribbon usage and minimizes waste, contributing to cost-effective printing solutions. Additionally, the SATO 410e and 400e support a wide range of media types and sizes, accommodating various labeling needs from small tags to large shipping labels.

Both models are also designed with durability in mind. They are built to withstand the rigors of industrial environments, ensuring longevity and consistent performance. With features like a strong casing and reliable internal components, users can expect these printers to maintain operational integrity even under demanding conditions.

In conclusion, the SATO 410e and 400e represent the pinnacle of label printing technology, combining high print quality, user-friendly interfaces, efficient connectivity, and robust performance. These printers are perfect for businesses looking to enhance their labeling processes and achieve operational excellence in their respective fields.
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