period three

System Variations

notes

ARI. They are not, however, suggestions for good design practice for any given system—they simply define a common rating point to aid comparisons.

Trends toward improved humidity control and system-level energy efficiency have led many design engineers to reduce the flow rates on both the chilled- and condenser-water sides of the system. This results in smaller motors in the pumps and cooling-tower fans, as well as smaller pipes and control valves in the distribution system. The right column of this table shows one possible set of conditions for a low-flow system. For comparison, 1.5 gpm/ton [0.027 L/s/ kW] through the evaporator results in a 16°F [8.9°C] T, and 2.0 gpm/ton [0.036 L/s/kW] through the condenser results in a 15°F [8.3°C] T.

Low-Flow Systems

annual energyconsumption, kWh

750,000

600,000

450,000

 

 

 

 

 

 

chiller

 

 

 

 

 

 

 

 

 

 

 

300,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150,000

 

 

 

 

 

 

pumps

 

0

 

 

 

 

 

 

cooling tower fans

basecase

lowflow

 

Figure 71

Figure 71 shows the combined annual energy consumption of the chiller, chilled- and condenser-water pumps, and cooling-tower fans for these two system designs. In fact, a growing number of design engineers and utilities have published papers or manuals that recommend that system flow rates be reduced. A number of them have found that using lower flow rates can reduce both installed and operating costs.

“…there are times you can ‘have your cake and eat it too.’ In most cases, larger T’s and the associated lower flow rates will not only save installation cost but will usually save energy over the course of the year. This is especially true if a portion of the first-cost savings is reinvested in more efficient chillers. With the same cost chillers, at worst, the annual operating cost with the lower flows will be about equal to ‘standard’ flows but still at a lower first cost.”

(Source: Kelly, David W. and Chan, Tumin, “Optimizing Chilled Water Plants,” Heating/Piping/Air Conditioning, January 1999)

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