Varec 4532 2 Safety instructions

Varec, Inc. 3

4532 Safety instructions

2 Safety instructions

2.1 Installation, commissioning and operation

• Mounting, electrical installation, start-up and maintenance of the instrument may

only be carried out by trained personnel authorized by the operator of the facility.

• Personnel must absolutely and without fail read and understand this manual before

carrying out its instructions.

• The instrument may only be operated by personnel who are authorized and trained

by the operator of the facility. All instructions in this manual are to be observed

without fail.

• The installer must make sure that the measuring system is correctly wired

according to the wiring diagrams. The measuring system is to be grounded.

• Please observe all provisions valid for your country and pertaining to the opening

and repairing of electrical devices.

2.2 Product Requirements

2.2.1 Power source

Check the voltage of the power supply before connecting it to the product. It should be

the exact voltage required for proper operation of the product.

2.2.2 Use in hazardous areas

When using the product in the first or second-class hazard location (Zone 1 or Zone 2)

be sure to use an intrinsically safe or pressure and explosion-proof apparatus. Take the

utmost care during the installation, wiring, and piping of such apparatus to ensure the

safety of the system. For safety reasons, maintenance or repairs on the product while it

is being used with such apparatus should only be performed by qualified personnel.

2.2.3 External connection

When an external connection is required, the product should be protectively grounded

before it is connected to a measurement object or an external control circuit.

2.3 Operational safety

2.3.1 Hazardous area

Measuring systems for use in hazardous environments are accompanied by separate "Ex

documentation", which is an

integral part

of this manual. Strict compliance with the

installation instructions and ratings as stated in this supplementary documentation is

mandatory.

• Please use the explosion-proof type for measurement in explosion-hazardous

areas.

• Instruments used in explosion hazardous areas should be mounted and wired

according to the explosion-proof regulations.

Contents

Main Page Copyright Trademarks acknowledged Disclaimer of Warranties Limitations of Seller's Liability Terms of Use Page Page Contents 1 Introduction 2 Safety instructions 3 Identification 4 Installation 6 W i r i n g 7 Operating 8 Operation and Description of Instrument Function . . . . . . . 31 9 M a i n t e n a n c e Page Page 1 Introduction 1.1 Introduction 1.2 Installation and operation overview 1.3 Software history Introduction Average Temperature/Water Bottom Sensor and Converter 1.4 System functional diagram Level Temperature Pressure Figure 1-1: Connection with 7500 Series Radar Tank Gauge and 6000 Series Servo Tank Gauge FuelsManager Software 2 Safety instructions 2.1 Installation, commissioning and operation integral part 2.2 Product Requirements 2.2.1 Power source 2.2.2 Use in hazardous areas 2.3.2 Power supply 2.3.3 Grounding 2.3.4 Wiring 2.4 Return 2.5 Disposal 2.6 Notes on safety conventions and symbols Warning! Caution! Note! EX Page Varec, Inc. 7 4532 Identification Order Code 3 Identification 3.1 Device designation 3.1.1 Nameplate Figure 3-1: 4532 ATC labels Figure 3-2: Product label for 453x average temperature devices 3.2 Scope of delivery 3.3 CE marks, declaration of conformity Varec, Inc. 9 4532 Installation 4 Installation 4.1 Design, dimensions Figure 4-1: 4532 ATC dimensions 4.2 Unpacking 4.4 Installation Instructions 4.5 Special conditions for safe use Page 5 Mounting 5.1 Mounting instruction Figure 5-1: The 4532 ATC mounting 5.2 Mounting on a fixed roof tank 5.2.1 Top anchor method Figure 5-2: Top anchor application Figure 5-3: Tensioning wire mounting Figure 5-4: Top anchor mounting 5.2.2 Thermo well method Figure 5-5: Thermo well application 5.2.3 Anchor weight method Figure 5-6: Anchor weight application Page 5.3 Mounting on a floating roof tank 5.3.1 Top anchor method Figure 5-8: Top anchor application Mounting Average Temperature/Water Bottom Sensor and Converter 20 Installation and Operations Manual 5.3.2 Thermo well method The flexible tube is inserted into a thermo well in the fixed pipe. Figure 5-9: Thermo well application The installation procedure is the same as for mounting on a fixed roof tank using the thermo well. 500mm (19.69") 5.3.3 Guide ring and anchor weight method Figure 5-10:Guide ring and anchor weight application Page Varec, Inc. 23 4532 Wiring 6 Wiring 6.1 Terminal Connection 6.1.1 4532 ATC terminal Figure 6-1: 4532 ATC terminal Wiring Average Temperature/Water Bottom Sensor and Converter 24 Installation and Operations Manual 6.1.2 6000 Series Servo Tank Gauge terminal mA 24V From 4535 ATC Figure 6-2: 6000 Series Servo Tank Gauge terminal 6.2 Grounding Figure 6-4: The 4532 ATC Grounding Page 7 Operating 7.1 Local HART connection 7.1.1 As a Varec tank gauging instrument 7.1.2 As a standalone generic HART instrument 7.2 Device set up: 4590 TSM 7.2.1 HART scanner 7.2.2 The 4532 ATC specific parameter set up on the 4590 TSM 7.3 Device set up: 6000 Series Servo Tank Gauge 7.3.1 Preparation of 6000 Series Servo Tank Gauge 7.3.2 4532 ATC configuration on 6000 Series Servo Tank Gauge Page Page 8 Operation and Description of Instrument Function 8.0.1 HART Device designation 8.0.2 Device Data 8.1 Temperature measurement 8.1.1 Primary values: VH00 ~ VH09 8.1.2 Element Temperature 1: VH10 ~ VH15 8.1.3 Element Temperature 2: VH20 ~ VH29 Page Page 8.1.4 Element Position 1: VH30 ~ VH35 (VH36~VH39 is used only in 4539 ATC) 8.1.5 Element Position 2: VH40 ~ VH45 are not available in 4532 ATC Page 8.1.6 WB primary and Advanced temp: VH50 ~ VH59 8.1.7 WB Adjustment and Operation Power: VH60 ~ VH69 8.1.8 Temperature Adjustment: VH70 ~ VH79 Page Page Page Page 8.1.9 Device setting 2: VH90~VH99 Page 9 Maintenance 9.1 Exterior cleaning 9.2 Repairs 9.3 Repairs to Ex-approved devices 9.4 Replacement Varec, Inc. 47 10 Troubleshooting 10.1 System error messages 10.2 Spare parts Figure 10-1:Spare Parts 11 Accessories 11.1 Anchor weight (Tall profile) Figure 11-1:Anchor weight dimension 11.2 Anchor weight (Low profile) Figure 11-2:Low profile anchor weight dimension 11.3 Wire hook, Top anchor Figure 11-3:Wire hook dimension Figure 11-4:Top anchor dimension Varec, Inc. 51 12 Technical data Technical data at a glance: Page Varec, Inc. 53 4532 Order Structure A Order Structure Page Varec, Inc. 55 4532 Declaration of Contamination Form Declaration of Contamination B Declaration of Contamination Form Page Index