Inverter/Charger Installation

Terminal covers

Color-coded snap-on DC terminal covers are provided to prevent accidental contact with

 

the terminals. Terminal covers are required for all installations, even if a XW Conduit Box

 

is used. It is also recommended that the shank of the ring terminals (cable lugs) be covered

 

with heat shrink or some other form of insulation.

 

 

 

 

Table 2-2Recommended Battery Cable Size Versus Length

 

Inverter Model

 

Up to 5 Feet (1.5 m) (90°C wire)

 

Up to 10 Feet (3 m) (90°C wire)

 

 

 

 

 

 

 

 

 

 

XW4024

 

#4/0 AWG (120 mm2)

 

#4/0 AWG (120 mm2)

 

 

XW4548

 

#2/0 AWG (70 mm2)

 

#4/0 AWG (120 mm2)

 

 

XW6048

 

#4/0 AWG (120 mm2)

 

#4/0 AWG (120 mm2)

 

Important: The NEC/CEC requires both overcurrent protection and a disconnect switch for residential and commercial electrical systems. These items are not supplied as part of the inverter, but are included in the XW Power Distribution Panel.

Table 2-3Battery Cable (in conduit) to Maximum Breaker/Fuse Size

Cable Size

Maximum Breaker/Fuse

Required

Size

 

 

 

#2/0

(00) AWG

175 amps

#4/0

(0000) AWG

250 amps

 

 

 

Torque Values for the XW Series Inverter/Charger

Table 2-4

Torque Values for AC Wiring (AC Terminals and Ground Bar)

Wire Size

 

Torque Value

 

 

 

 

 

 

AWG

 

In-lb

N-m

 

 

 

 

 

14–10

 

35

4

 

8

 

40

4.5

 

6–4

 

45

5

 

 

 

 

 

 

Table 2-5

Torque Values for the Chassis Ground Lug

Wire Size

 

Torque Value

 

 

 

 

 

 

AWG

 

In-lbs

N-m

 

 

 

 

 

6-4

 

45

5.1

 

3-2

 

50

5.6

 

 

 

 

 

 

Table 2-6

Torque Values for the Inverter Battery Terminals

Torque Value

 

 

 

 

Ft-lbs

 

N-m

 

 

 

 

15

 

20.4

 

 

 

 

 

2–10

975-0239-01-01

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Xantrex Technology XW4024-120/240-60, XW6048-120/240-60, XW4548-120/240-60 Torque Values for the XW Series Inverter/Charger