Generac 004912-0, 004912-1, 004913-0, 004913-1 owner manual ‹ 4.5.4 Inspect Cooling System

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Section 4 — Maintenance

Centurion Liquid-cooled 15 kW and 25 kW Generators

Figure 4.1 - Oil Dipstick and Oil Fill Cap

OIL DIPSTICK

‹4.5.4 INSPECT COOLING SYSTEM

Inspect engine cooling system at least once each month.

Check hoses for damage, deterioration, leaks, etc. Correct any discrepancies found.

Check hose clamps for tightness.

Check fluid levels as outlined above.

‹4.5.5 PERFORM VISUAL INSPECTION

Complete a thorough visual inspection of the entire generator monthly. Look for obvious damage, loose, missing or corroded nuts, bolts and other fasteners. Look for fuel, oil or coolant leaks.

‹4.4.2 BATTERY FLUID

Check battery electrolyte fluid at least once weekly. Fluid should cover separators in all battery cells. If fluid level is low, add distilled water to cover tops of separators. DO NOT USE TAP WATER IN BATTERY.

‹4.4.3 ENGINE COOLANT

Check coolant level in coolant recovery bottle. See Section 1.10, Specifications.

Add recommended coolant mixture as necessary.

Periodically remove radiator pressure cap to make sure the coolant recovery system is functioning properly. Coolant should be at bottom of radiator filler neck. If coolant level is low, inspect gasket in radiator pressure cap. Replace cap, if necessary. To have pressure cap tested, contact an authorized Generac Service Dealer. Inspect cooling system and coolant recovery system for leaks.

4.5MAINTENANCE OWNER/ OPERATOR CAN PERFORM

‹4.5.1 CHECK ENGINE OIL LEVEL

Refer to “Checking Fluid Levels”, Section 4.4.

‹4.5.2 CHECK BATTERY

Check battery fluid level each week as outlined under “Checking Fluid Levels”, Section 4.4.

Check battery cables for condition, tightness, corrosion or damage. Clean, tighten or replace as necessary.

‹4.5.3 EXERCISE SYSTEM

Start the generator engine at least once every seven days and let it run at least 20 minutes. See Section 3.5, “Weekly Exercise Cycle”.

16 Generac® Power Systems, Inc.

‹4.5.6 INSPECT EXHAUST SYSTEM

Inspect the exhaust system at least once every three months. Check all exhaust system pipes, mufflers, clamps, etc. for condition, tightness, leaks, security, damage.

‹4.5.7 CHECK FAN BELT

Inspect fan belts every three months. Replace any damaged, deteriorated, worn or otherwise defective belt.

Check fan belt tension. Thumb pressure, exerted midway between pulleys, should deflect about 3/8 to 3/4 inch. Adjust belt tension as required.

‹4.5.8 INSPECT ENGINE GOVERNOR

Visually inspect electronic governor.

DANGER

Do not attempt to adjust the governor. Only

!qualified service persons should adjust the governor. Excessively high operating speeds are dangerous and increase the risk of personal injury. Low speeds impose a heavy load on the engine when adequate engine power is not available and may shorten engine life. Correct rated frequency and voltage are supplied only at the proper governed speed. Some connected electrical load devices may be damaged by incorrect frequency and/or voltage. Only qualified technicians should adjust the governed speed.

‹4.5.9 CHANGING ENGINE OIL

Refer to maintenance performed by authorized service facilities for engine oil and filter change frequencies.

Drain the oil while the engine is still warm from running. This means warm up the engine, shut it down and drain immediately as follows:

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Contents Centurion ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionInside Front Cover General Hazards Electrical Hazards Automatic System Operation Transfer SwitchGenerator Generator AC Connection SystemsMain Circuit Breaker ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Generator Fuel SystemUnpacking Lifting the GeneratorFuel Consumption SpecificationsReconfiguring the Fuel System ‹ 1.10.1 GeneratorGenerator Installation Torque SpecificationsBefore Installation Engine OIL RecommendationsBasic Standby Electric System Generator LocationGenerator Mounting Support ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Generator AC Neutral Connections Transfer Switch Start Signal ConnectionsBattery Installation ‹ 2.10.1 Vented BatteriesPreparation Before START-UP ‹ 3.2.3 Fault Indicator Lamp Using a Standard GTS Transfer Switch‹ 3.2.2 AUTO/OFF/MANUAL Switch Control Console ComponentsWeekly Exercise Cycle ‹ 3.2.6 SET Exercise Time SwitchManual Transfer START-UP Automatic Operation Engine Block HeaterCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.4 Inspect Cooling System ‹ 4.4.2 Battery Fluid‹ 4.5.2 Check Battery ‹ 4.5.5 Perform Visual Inspection‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.5.10 Changing the Engine AIR Cleaner ‹ 4.5.11 Spark Plugs‹ 4.6.4 Battery Replacement ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance ‹ 4.6.5 Rodent Protection‹ 4.7.2 Return to Service OUT of Service Procedure‹ 4.7.1 Removal from Service Fuel Pipe SizingScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Cover Connector Housing Housing Governor ConnectorConnector Interface Assembly ASM Motor StepperDampener Vibration BASE,MOUNTING 1.5L STNRD&ACSTCWasher Shakeproof EXT 5/16 STL Washer Flat 5/16 ZincWeld Stud Under Roof Assembly Cover Access Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Washer Self Locking Dome Roof Acstc & Stnd Cmprtmnt 1.5LDoor Weldment 1.5 EPS Baffle Cntrl PNL 1.5L AcousticTo a Hourmeter Wire AssemblySilksc Holder FuseHardware Ground Wire Starter Switch OIL PressureARM Adjust Alternator ENGINE-1.5L16 7 Venturi 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Guard FAN 1.5L ModineVapor Weldment Mounting Base Cover AIR CleanerGasket AIR Cleaner Adapter Flange Fuel InletTo Engine Crankshaft Assy Rotor 15KW Housing BlowerAssy Rotor 10KW Assy Rotor 20KWBRACKET, Battery Hold Down ASSY,WIRE#16 REDBOOT, Battery Cable Battery Post Cover RED+Saddle 2 Inch Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron PIPE,EXHAUST 1.5L STNDRD&ACSTCYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule