Generac 004912-0, 004912-1, 004913-0, 004913-1, 004913-2 Generator AC Neutral Connections

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Section 2 — Installation

Centurion Liquid-cooled 15 kW and 25 kW Generators

2.8GENERATOR AC NEUTRAL

CONNECTIONS

Generac uses an UNGROUNDED AC neutral. Grounding is recommended only at the main service entrance. If the neutral wire is grounded and one of the phase loads becomes grounded, the excessive current opens the load circuit breaker or collapses the generator field. The actual result depends on the electrical characteristics of the particular installed generator.

2.9TRANSFER SWITCH START SIGNAL

CONNECTIONS

If the generator is to be installed with an automatic transfer switch, such as a Generac GTS-type switch, it will be necessary to connect the two-wire start control system.

Connect the two-wire start signal from the automatic transfer switch to the automatic start connection, which is located in the right hand corner inside the control panel. Match wires 178 and 183 in the transfer switch to 178 and 183 on the terminal strip in the control panel. The conductors for the two-wire start circuit must be in their own conduit.

2.10BATTERY INSTALLATION

DANGER

Standby generators installed with automatic ! transfer switches will crank and start

automatically when normal (UTILITY) source voltage is removed or is below an acceptable preset level. To prevent such automatic start-up and possible injury to personnel, do not connect battery cables until the normal source voltage at the transfer switch is correct and the system is ready to be put into operation.

Storage batteries give off explosive hydrogen gas. This gas can form an explosive mixture around the battery for several hours after charging. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shatter the battery and cause blindness or other injury. Any area that houses a storage battery must be properly ventilated. Do not allow smoking, open flame, sparks or any spark producing tools or equipment near the battery.

Battery electrolyte fluid is an extremely caustic ! sulfuric acid solution that can cause severe

burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If the fluid is spilled, flush the affected area immediately with clear water.

Do not dispose of the battery in a fire. The battery is capable of exploding.

Do not open or mutilate the battery. Released ! electrolyte can be toxic and harmful to the skin

and eyes.

The battery represents a risk of high short circuit current. When working on the battery, always remove watches, rings or other metal objects, and only use tools that have insulated handles.

‹2.10.1 VENTED BATTERIES

The electrolyte is a dilute sulfuric acid that is

!harmful to the skin and eyes. It is electrically conductive and corrosive. The following procedures are to be observed:

Wear full eye protection and protective clothing,

Where electrolyte contacts the skin, wash it off immediately with water,

Where electrolyte contacts the eyes, flush thoroughly and immediately with water and seek medical attention, and

Spilled electrolyte is to be washed down with an acid-neutralizing agent. A common practice is to use a solution of one pound (500 grams) bicarbonate of soda to one gallon (4 liters) of water. The bicarbonate of soda solution is to be added until the evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the area dried.

Lead acid batteries present a risk of fire because they generate hydrogen gas. The following procedure are to be followed:

DO NOT SMOKE when near batteries.

DO NOT cause flame or spark in battery area.

Discharge static electricity from body before touching batteries by first touching a grounded metal surface.

Servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.

Recommended batter is Group 26, 12VDC, 550 CCA/75 AH minimum. All batteries must be at 100 percent state-of-charge before they are installed on the generator.

Generac® Power Systems, Inc. 11

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Contents Centurion ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionInside Front Cover General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure SwitchMain Circuit Breaker Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System SpecificationsFuel Consumption ‹ 1.10.1 GeneratorBefore Installation Torque SpecificationsGenerator Installation Engine OIL RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Total Circuit Isolation MethodGrounding the Generator Battery Installation Transfer Switch Start Signal ConnectionsGenerator AC Neutral Connections ‹ 2.10.1 Vented BatteriesPreparation Before START-UP ‹ 3.2.2 AUTO/OFF/MANUAL Switch Using a Standard GTS Transfer Switch‹ 3.2.3 Fault Indicator Lamp Control Console ComponentsManual Transfer START-UP Automatic Operation ‹ 3.2.6 SET Exercise Time SwitchWeekly Exercise Cycle Engine Block HeaterOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.2 Check Battery ‹ 4.4.2 Battery Fluid‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Perform Visual Inspection‹ 4.5.10 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Spark Plugs‹ 4.6.3 Battery Maintenance ‹ 4.6.2 Battery‹ 4.6.4 Battery Replacement ‹ 4.6.5 Rodent Protection‹ 4.7.1 Removal from Service OUT of Service Procedure‹ 4.7.2 Return to Service Fuel Pipe SizingService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Connector Interface Assembly Housing Governor ConnectorCover Connector Housing ASM Motor StepperWasher Shakeproof EXT 5/16 STL BASE,MOUNTING 1.5L STNRD&ACSTCDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof GRD Wire Assy 99HSB Assembly BASE-DOOR Ground WireAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Door Weldment 1.5 EPS Roof Acstc & Stnd Cmprtmnt 1.5LWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Silksc Wire AssemblyHourmeter Holder FuseHardware ARM Adjust Alternator Switch OIL PressureGround Wire Starter ENGINE-1.5L16 7 Radiator 1.5L Tank Coolant RecoveryVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Gasket AIR Cleaner Adapter Cover AIR CleanerWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Assy Rotor 10KW Housing BlowerAssy Rotor 15KW Assy Rotor 20KWBOOT, Battery Cable ASSY,WIRE#16 REDBRACKET, Battery Hold Down Battery Post Cover RED+Nipple TOE 1.5NPTX5.5 BLK Iron Manifold Exhaust 1.5LSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCMANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule