Generac 004912-0, 004912-1, 004913-0, 004913-1 owner manual Unpacking, Lifting the Generator

Page 8

Section 1 — General Information

Centurion Liquid-cooled 15 kW and 25 kW Generators

Figure 1.5- High Coolant Temperature Switch

‹ 1.7.5 PCB OPERATION LED’S

‹1.7.3 LOW COOLANT LEVEL SWITCH

Should engine coolant level drop below the level of the high coolant temperature switch, it is possible for the engine to overheat without automatic shutdown. To prevent such overheating without automatic shut down, the engine has a low coolant level sensor. If the engine coolant drops too low, the engine automatically shuts down (Figure 1.6).

Figure 1.6 - Low Coolant Level Sensor

‹1.7.4 OVERSPEED SHUTDOWN

The Pre-pack circuit board on liquid cooled units receives AC frequency (rpm) signals directly from the stator AC power windings, via sensing leads S15 and S16. Should AC frequency exceed about 72 Hz, circuit board action will automatically shutdown the engine (Figure 1.7).

Figure 1.7 - Control Module Assembly

Circuit Board

LED 1 is RED. The LED will be on when utility sensing is NOT available to the circuit board. This LED will function only when the AUTO/OFF/ MANUAL switch is set in the Auto position.

LED 2 is YELLOW. This LED will be on when the circuit board battery charger is on. This LED will cycle on and off with the battery charger, 4.85 hours on the 4.85 hours off.

LED 3 is GREEN. This LED will flash when the circuit board has load voltage available to it. This LED will function when voltage is available across T1 and T2.

‹1.7.6 OVERCRANK SHUTDOWN

After 90 seconds of crank-rest cycles, this function ends cranking if the engine fails to start in that 90 second span.

‹1.7.6 DC FUSE

This clearly labeled fuse is located on the front panel of the control system. It protects the panel wiring and components from damaging overload. Always remove this fuse before commencing work on the generator. The unit will not start or crank if the fuse is blown. Replace the fuse with one of the same size, type, and rating. Generac normally uses an AGC fuse rated at 15 amps (part number 022676).

1.8UNPACKING

‹1.8.1 UNPACKING PRECAUTIONS

Handle shipping cartons and crates with care. Use care to avoid damage from dropping, bumping, collision, etc. Store and unpack cartons with the proper side up, as noted on the shipping carton.

‹1.8.2 INSPECTION

After unpacking, carefully inspect the generator for any damage that may have occurred during shipment. If loss or damage is noted at the time of delivery, have the person(s) making delivery note all damage on the freight bill or affix their signature

 

 

M14

J2

 

E

M15

 

 

 

 

 

R69

CR19

CR8

R70

R71

R72

 

U13

 

 

U14

PRE-PACKAGED STANDBY

 

 

U15

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C17

 

 

 

 

 

 

 

 

 

 

 

5M1M8

 

 

 

 

R54

 

 

 

Q7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R1

C1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C12

 

 

 

 

 

 

 

 

 

 

 

M10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C21

 

 

R68

R60

 

 

 

 

 

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C25

 

 

 

 

 

 

 

 

U16

 

 

 

 

 

SW1

 

 

R2

R3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BR1

 

U12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C3

 

C24

 

 

 

 

 

 

 

 

 

 

 

 

 

R56 CR1

 

 

 

 

 

Q9

 

C5

 

C2

 

 

 

U2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U6

 

 

 

 

 

 

 

 

C

 

 

R20 CR2

R6 R21

 

 

 

 

 

 

 

 

 

 

R52 R36

 

 

 

 

 

 

 

CR37

 

 

 

 

K4

 

 

 

R14

R15

R13

 

 

R17 R16

R18

CR38

R22

CR12

R19

R31

R30

R7

U7

CR3

R40

R41

R39 R35

 

R38

CR20

R37

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R5

R4

 

 

 

 

R8

 

R51

R74

 

R48

 

U3

 

 

 

R11 R10

CR7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q4

 

 

 

CR21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R82

R67

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2

R50

 

Q5

 

 

 

 

 

 

 

Q12

 

 

 

 

 

 

 

 

 

 

 

 

 

CR18

 

 

CR17

U10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C23

 

 

 

 

 

 

 

R27

R29

 

R33

R32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q2

 

 

 

 

 

 

 

 

 

 

 

 

 

CR40

CR34

 

 

 

 

 

 

 

Q3

CR29

CR24

 

 

 

 

 

 

 

 

 

 

 

 

 

C20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K3

 

 

 

 

 

R78

 

 

Q11

 

 

C8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CR16

R25

R26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C15

 

Q15

R85

R86

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C10

 

 

C9

 

C11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LED2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U20

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C14

 

C16

C7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1

 

 

 

 

 

 

K1

 

 

 

 

 

 

R63

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M9

CR33

CR35

R66

 

 

 

 

 

R81

 

 

 

 

 

 

 

 

R53

R57

R59

CR32

R61

CR30

R65

 

 

 

R47

 

R46

R44

R42

R43

 

 

M2

 

 

 

 

 

 

 

 

 

 

 

Q6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U17

 

 

 

 

 

M3

 

 

R77

R75

R76

R84

 

 

 

 

 

 

Q14

 

 

 

 

C22

U5

U4

LED3

U18

 

 

 

 

 

 

 

 

 

 

 

U19

 

CR36

CR15

CR14

CR13

R23

R24

 

 

 

U9

 

 

U8

C19

 

 

 

 

 

 

 

 

R62

 

 

 

 

 

 

 

 

 

Q16

 

 

 

 

 

 

 

LED1

 

R87

R9

R88

R83

M4

 

under the consignor’s memo of loss or damage.

1.9LIFTING THE GENERATOR

When lifting or hoisting equipment is used,

!

be careful not to touch overhead power lines.

The generators weight of more than 900

 

 

pounds requires proper tools, equipment, and

 

qualified personnel to be used in all phases of

 

handling and unpacking.

CR41

R55C13

2002 GENERAC POWER SYSTEMS, ASSY #076009A

CUT R83 FOR 50HZ

6 Generac® Power Systems, Inc.

Image 8
Contents Centurion Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionInside Front Cover General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature SwitchMain Circuit Breaker Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel SystemFuel Consumption ‹ 1.10.1 GeneratorTorque Specifications Before InstallationGenerator Installation Engine OIL RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsGrounding the Generator Total Circuit Isolation MethodEmergency Circuit Isolation Method Transfer Switch Start Signal Connections Battery InstallationGenerator AC Neutral Connections ‹ 2.10.1 Vented BatteriesPreparation Before START-UP Using a Standard GTS Transfer Switch ‹ 3.2.2 AUTO/OFF/MANUAL Switch‹ 3.2.3 Fault Indicator Lamp Control Console Components‹ 3.2.6 SET Exercise Time Switch Manual Transfer START-UP Automatic OperationWeekly Exercise Cycle Engine Block HeaterChecking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.4.2 Battery Fluid ‹ 4.5.2 Check Battery‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Perform Visual InspectionMiscellaneous Maintenance ‹ 4.5.10 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Spark Plugs‹ 4.6.2 Battery ‹ 4.6.3 Battery Maintenance‹ 4.6.4 Battery Replacement ‹ 4.6.5 Rodent ProtectionOUT of Service Procedure ‹ 4.7.1 Removal from Service‹ 4.7.2 Return to Service Fuel Pipe SizingScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Housing Governor Connector Connector Interface AssemblyCover Connector Housing ASM Motor StepperBASE,MOUNTING 1.5L STNRD&ACSTC Washer Shakeproof EXT 5/16 STLDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Roof Acstc & Stnd Cmprtmnt 1.5L Door Weldment 1.5 EPSWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Wire Assembly SilkscHourmeter Holder FuseHardware Switch OIL Pressure ARM Adjust AlternatorGround Wire Starter ENGINE-1.5L16 7 Tank Coolant Recovery Radiator 1.5LVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Cover AIR Cleaner Gasket AIR Cleaner AdapterWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Housing Blower Assy Rotor 10KWAssy Rotor 15KW Assy Rotor 20KWASSY,WIRE#16 RED BOOT, Battery CableBRACKET, Battery Hold Down Battery Post Cover RED+Manifold Exhaust 1.5L Nipple TOE 1.5NPTX5.5 BLK IronSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule