Generac 004912-0, 004912-1, 004913-0, 004913-1 owner manual Generator, Automatic System Operation

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Section 1 - General Information

Centurion Liquid-cooled 15 kW and 25 kW Generators

1.1GENERATOR

This equipment is a liquid-cooled, engine-driven generator set. The generator is designed to supply electrical power that operates critical electrical loads during utility power failure. The unit has been factory-installed in a weather resistant, all metal enclosure and is intended for outdoor installation only. Use this generator as a source of electrical power for the operation of 120 and/or 240VAC, single-phase loads.

These models are available. They are rated as follows:

Model 004912 : Provides 15,000 watts (15 kW) of single-phase power.

Model 004913: Provides 25,000 watts (25 kW) of single-phase power.

If this generator is used to power electrical

!load circuits normally powered by a utility power source, it is required by code to install a transfer switch. The transfer switch must effectively isolate the electric system from the utility distribution system when the generator is operating (NEC 701). Failure to isolate an electrical system by such means results in damage to the generator and may also result in injury or even death to utility power workers due to backfeed of electrical energy.

1.3AUTOMATIC SYSTEM OPERATION

When this generator, along with its transfer switch, has been installed and interconnected, a circuit board in the generator panel constantly monitors utility power source voltage. Should that voltage drop below a preset value, and remain at such a low state for a preset amount of time, the generator cranks and starts. After the generator starts, the transfer switch transfers load circuits so the generator can power them.

When utility source voltage has been restored, the switch re-transfers back to the utility source voltage and the generator then shuts down.

Please reference the transfer switch manual for specific information.

1.4GENERATOR AC CONNECTION

SYSTEMS

The generator was shipped from the factory with its stator AC output leads connected in a single-phase, three-wire generator AC connection system (Figure 1.1). The stator assembly in this system consists of a pair of stationary windings, with two leads brought out of each winding. Each single winding can supply 120VAC, 60 Hertz. When the two windings are connected in series, a 240VAC, 60 Hertz output results. Typically the two “hot” leads in the circuit are Wires No. 11 and 44. The “Neutral” leads are the junction of Wires 22 and 33.

Figure 1.1 - Generator AC Connection System

1.2TRANSFER SWITCH

This generator system includes a matched automatic transfer switch which is intended to be used in conjunction with the Centurion generator. It is supplied in a NEMA 3R enclosure. The NEMA 3R enclosure is weather resistant and can be used indoors or outdoors. Follow these rules:

Install the transfer switch on a firm, sturdy supporting structure.

To prevent switch distortion, level the switch if necessary. This can be done by placing washers between the switch enclosure and the mounting surface.

Never install the switch where water or any corrosive substance might drip onto the enclosure.

Protect the switch at all times against excessive moisture, dust, dirt, lint, construction grit and corrosive vapors.

It is highly recommended to utilize a Generac/Centurion transfer switch with this generator or it may void the warranty.

NOTE:

Rated power of generator is subject to and limited by such factors as ambient temperature, altitude, engine condition, and other factors. Engine power will decrease about 3% for each 1000 feet above 3000 feet and will decrease an additional 1.5% for each 10°F above 77°F. Maximum output power of the generator is limited by maximum engine power.

4 Generac® Power Systems, Inc.

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Contents Centurion ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionInside Front Cover General Hazards Electrical Hazards Automatic System Operation Transfer SwitchGenerator Generator AC Connection SystemsMain Circuit Breaker ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Generator Fuel SystemUnpacking Lifting the GeneratorFuel Consumption SpecificationsReconfiguring the Fuel System ‹ 1.10.1 GeneratorGenerator Installation Torque SpecificationsBefore Installation Engine OIL RecommendationsBasic Standby Electric System Generator LocationGenerator Mounting Support ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Generator AC Neutral Connections Transfer Switch Start Signal ConnectionsBattery Installation ‹ 2.10.1 Vented BatteriesPreparation Before START-UP ‹ 3.2.3 Fault Indicator Lamp Using a Standard GTS Transfer Switch‹ 3.2.2 AUTO/OFF/MANUAL Switch Control Console ComponentsWeekly Exercise Cycle ‹ 3.2.6 SET Exercise Time SwitchManual Transfer START-UP Automatic Operation Engine Block HeaterCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.4 Inspect Cooling System ‹ 4.4.2 Battery Fluid‹ 4.5.2 Check Battery ‹ 4.5.5 Perform Visual Inspection‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.5.10 Changing the Engine AIR Cleaner ‹ 4.5.11 Spark Plugs‹ 4.6.4 Battery Replacement ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance ‹ 4.6.5 Rodent Protection‹ 4.7.2 Return to Service OUT of Service Procedure‹ 4.7.1 Removal from Service Fuel Pipe SizingScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Cover Connector Housing Housing Governor ConnectorConnector Interface Assembly ASM Motor StepperDampener Vibration BASE,MOUNTING 1.5L STNRD&ACSTCWasher Shakeproof EXT 5/16 STL Washer Flat 5/16 ZincWeld Stud Under Roof Assembly Cover Access Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Washer Self Locking Dome Roof Acstc & Stnd Cmprtmnt 1.5LDoor Weldment 1.5 EPS Baffle Cntrl PNL 1.5L AcousticTo a Hourmeter Wire AssemblySilksc Holder FuseHardware Ground Wire Starter Switch OIL PressureARM Adjust Alternator ENGINE-1.5L16 7 Venturi 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Guard FAN 1.5L ModineVapor Weldment Mounting Base Cover AIR CleanerGasket AIR Cleaner Adapter Flange Fuel InletTo Engine Crankshaft Assy Rotor 15KW Housing BlowerAssy Rotor 10KW Assy Rotor 20KWBRACKET, Battery Hold Down ASSY,WIRE#16 REDBOOT, Battery Cable Battery Post Cover RED+Saddle 2 Inch Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron PIPE,EXHAUST 1.5L STNDRD&ACSTCYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule