Generac 004912-0, 004912-1, 004913-0, 004913-1 owner manual Total Circuit Isolation Method

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Section 2 — Installation

Centurion Liquid-cooled 15 kW and 25 kW Generators

Figure 2.1 – Basic Standby Electric System

2.6TOTAL CIRCUIT ISOLATION METHOD

When a generator capable of powering all electrical loads in the circuit is to be installed, use the “Total Circuit Isolation Method.” It is possible for the generator to be overloaded when this isolation method is employed. The following apply to the transfer switch in this type of system.

Ampere rating of the transfer switch must be equal to, or greater than, the ampere rating of the normal incoming utility service.

The transfer switch is installed between the utility service entrance and the building distribution panel.

NOTE:

Generac recommends the use of a Generac Power Systems transfer switch in conjunction with this generator.

2.5EMERGENCY CIRCUIT ISOLATION

METHOD

This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator. If the generator is powering only critical loads, within the wattage/amperage capacity, during utility power outages, consider using the emergency circuit isolation method.

Critical electrical loads are grouped together and wired into a separate “Emergency Distribution Panel.” Load circuits powered by that panel are within the wattage/amperage capacity of the generator set. When this method is used, it is difficult to overload the generator. The transfer switch must meet the following requirements:

It must have an ampere rating equal to, or greater than, the total amperage rating of the emergency distribution panel circuit.

Have it installed between the building’s main distribution panel and the emergency distribution panel.

2.7GROUNDING THE GENERATOR

The National Electrical Code requires the frame and external electrically conductive parts of this equipment to be properly connected to an approved earth ground and/or grounding rods. For that purpose, a GROUND LUG (Figure 2.2) is provided on the generator mounting base. Consult a qualified electrician for grounding requirements in the area. Grounding procedures must meet local regulations.

DANGER

Do not connect the ground wire to any pipe that carries a flammable or explosive substance

– FIRE or an EXPLOSION may result.

Proper grounding helps protect personnel against electrical shock in the event of a ground fault condition in the generator or in connected electrical devices. In addition, grounding helps dissipate static electricity that often builds up in ungrounded devices.

Figure 2.2 – Generator Grounding Lug (typical)

10 Generac® Power Systems, Inc.

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Contents Centurion Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionInside Front Cover General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature SwitchMain Circuit Breaker Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel SystemFuel Consumption ‹ 1.10.1 GeneratorTorque Specifications Before InstallationGenerator Installation Engine OIL RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Transfer Switch Start Signal Connections Battery InstallationGenerator AC Neutral Connections ‹ 2.10.1 Vented BatteriesPreparation Before START-UP Using a Standard GTS Transfer Switch ‹ 3.2.2 AUTO/OFF/MANUAL Switch‹ 3.2.3 Fault Indicator Lamp Control Console Components‹ 3.2.6 SET Exercise Time Switch Manual Transfer START-UP Automatic OperationWeekly Exercise Cycle Engine Block HeaterCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.4.2 Battery Fluid ‹ 4.5.2 Check Battery‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Perform Visual InspectionMiscellaneous Maintenance ‹ 4.5.10 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Spark Plugs‹ 4.6.2 Battery ‹ 4.6.3 Battery Maintenance‹ 4.6.4 Battery Replacement ‹ 4.6.5 Rodent ProtectionOUT of Service Procedure ‹ 4.7.1 Removal from Service‹ 4.7.2 Return to Service Fuel Pipe SizingScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Housing Governor Connector Connector Interface AssemblyCover Connector Housing ASM Motor StepperBASE,MOUNTING 1.5L STNRD&ACSTC Washer Shakeproof EXT 5/16 STLDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Roof Acstc & Stnd Cmprtmnt 1.5L Door Weldment 1.5 EPSWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Wire Assembly SilkscHourmeter Holder FuseHardware Switch OIL Pressure ARM Adjust AlternatorGround Wire Starter ENGINE-1.5L16 7 Tank Coolant Recovery Radiator 1.5LVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Cover AIR Cleaner Gasket AIR Cleaner AdapterWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Housing Blower Assy Rotor 10KWAssy Rotor 15KW Assy Rotor 20KWASSY,WIRE#16 RED BOOT, Battery CableBRACKET, Battery Hold Down Battery Post Cover RED+Manifold Exhaust 1.5L Nipple TOE 1.5NPTX5.5 BLK IronSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule