Generac 004912-0, 004912-1, 004913-0, 004913-1, 004913-2 Using a Standard GTS Transfer Switch

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Section 3 - Operation

Centurion Liquid-cooled 15 kW and 25 kW Generators

3.1USING A STANDARD “GTS”

TRANSFER SWITCH

When required, the pre-packaged standby generator can be installed with an engineered Generac “GTS” type engineered automatic transfer switch.

When a GTS type transfer switch is used, it controls automatic operation and automatic transfer as follows:

Solid state circuits in the transfer switch monitor utility power source voltage.

When utility source voltage drops below a pre-set level, transfer switch action closes the circuit. The engine then cranks and starts as controlled by the pre-packaged generator’s Control Module circuit board.

After the engine starts and when the generator AC output voltage and frequency have reached a pre-set value, transfer switch circuits signal the transfer switch main contacts to actuate to the “Standby” power source side. Generator AC output then powers load circuits.

When the utility power source voltage is restored above a pre-set level, transfer switch solid state circuits signal the switch main contacts to move back to their utility power source side.

Following re-transfer back to the utility power source side, transfer switch circuit board action opens the circuit. Engine then shuts down.

NOTE:

If the generator is installed in conjunction with an engineered GTS type engineered transfer switch, refer to the applicable transfer switch manual for exact operating parameters and timing sequences.

‹3.2.1 HOURMETER

Indicates time the generator has operated, in hours and tenths of hours. Use the hourmeter along with the periodic maintenance schedule for the generator set.

‹3.2.2 AUTO/OFF/MANUAL SWITCH

Use this three-position switch as follows:

Set the switch to AUTO for fully automatic operation. See Section 3.4, “Automatic Operation”.

Set switch to MANUAL position to crank and start the generator engine.

Set switch to OFF position to shut down an operating engine. With OFF selected, operation will not be possible.

DANGER

With switch set to AUTO, engine can crank

!and start suddenly without warning. Such automatic start up normally occurs when utility source voltage drops below a pre-set level. To prevent possible injury that might be caused by such sudden starts, set the AUTO/OFF/MANUAL switch to OFF before working on or around the unit. Then, place a "DO NOT OPERATE" tag on control console.

‹3.2.3 FAULT INDICATOR LAMP

The lamp goes ON when one or more of the following engine faults occurs and when engine shuts down.

• Low oil pressure

Overcrank

• High coolant temperature

Overspeed

• Low coolant level

 

 

3.2CONTROL CONSOLE

COMPONENTS

The components of a liquid-cooled generator control console (Figure 3.1) are as follows:

Figure 3.1 - Liquid-Cooled Generator Panel

 

FUSE

FAULT

HOUR METER

15-A

INDICATOR

 

AGC

 

AUTO

 

 

 

 

SET

OFF

 

EXERCISE

 

TIME

 

 

 

 

ON

MANUAL

 

 

‹3.2.4 15 AMP FUSE

The fuse protects the control console’s DC control circuit against electrical overload. If the fuse has melted open due to an overload, or is removed, engine cranking and startup may still occur when the AUTO/OFF/MANUAL switch is placed in the AUTO or MANUAL positions.

NOTE:

To disable the control board and thus prevent potential crank and run, the 15 amp fuse AND the

7.5amp in-line fuse must both be removed or the battery cables should be disconnected.

Should you need to replace the fuse, use only an identical AGC 15-amp replacement fuse.

Generac® Power Systems, Inc. 13

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Contents Centurion Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceInside Front Cover General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Main Circuit BreakerLifting the Generator Unpacking‹ 1.10.1 Generator SpecificationsReconfiguring the Fuel System Fuel ConsumptionEngine OIL Recommendations Torque SpecificationsBefore Installation Generator Installation‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator ‹ 2.10.1 Vented Batteries Transfer Switch Start Signal ConnectionsBattery Installation Generator AC Neutral ConnectionsPreparation Before START-UP Control Console Components Using a Standard GTS Transfer Switch‹ 3.2.2 AUTO/OFF/MANUAL Switch ‹ 3.2.3 Fault Indicator LampEngine Block Heater ‹ 3.2.6 SET Exercise Time SwitchManual Transfer START-UP Automatic Operation Weekly Exercise CycleCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.5 Perform Visual Inspection ‹ 4.4.2 Battery Fluid‹ 4.5.2 Check Battery ‹ 4.5.4 Inspect Cooling System‹ 4.5.11 Spark Plugs Miscellaneous Maintenance‹ 4.5.10 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.5 Rodent Protection ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementFuel Pipe Sizing OUT of Service Procedure‹ 4.7.1 Removal from Service ‹ 4.7.2 Return to ServiceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip ASM Motor Stepper Housing Governor ConnectorConnector Interface Assembly Cover Connector HousingWasher Flat 5/16 Zinc BASE,MOUNTING 1.5L STNRD&ACSTCWasher Shakeproof EXT 5/16 STL Dampener VibrationWeld Stud Under Roof Roof ACSTC&STND Cmprtmnt 1.5L Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessPanel for Access Cover Cable Baffle Cntrl PNL 1.5L Acoustic Roof Acstc & Stnd Cmprtmnt 1.5LDoor Weldment 1.5 EPS Washer Self Locking DomeTo a Holder Fuse Wire AssemblySilksc HourmeterHardware ENGINE-1.5L Switch OIL PressureARM Adjust Alternator Ground Wire Starter16 7 Guard FAN 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Venturi 1.5L ModineVapor Flange Fuel Inlet Cover AIR CleanerGasket AIR Cleaner Adapter Weldment Mounting BaseTo Engine Crankshaft Assy Rotor 20KW Housing BlowerAssy Rotor 10KW Assy Rotor 15KWBattery Post Cover RED+ ASSY,WIRE#16 REDBOOT, Battery Cable BRACKET, Battery Hold DownPIPE,EXHAUST 1.5L STNDRD&ACSTC Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron Saddle 2 InchYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule