Generac 004912-0, 004912-1, 004913-0, 004913-1 owner manual Maintenance Level

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Section 4 — Maintenance

Centurion Liquid-cooled 15 kW and 25 kW Generators

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

 

monthly/

Initials)

Break-in

Initials)

annually/

Initials)

Annually/

Initials)

 

10 hrs.

 

30 hrs.

 

50 hrs.

 

100 hrs.

 

13.Initiate an automatic start and transfer of the unit to site load and exercise it for at least one hour looking

for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

14.Start and exercise the unit at full rated load (use a

load bank if the site load is not enough) for at least two hours looking for leaks, loose connections components, and abnormal operating conditions. Correct as necessary.

15. Change the engine oil.

16.Replace the engine oil filter(s).

17.Replace the engine air filter(s).

18.Check the engine spark plugs on gas engine driven units. Clean and re-gap or replace as necessary.

19.Perform a five minute no-load operational run of the unit looking for any post service problems.

20.Return the unit to standby

setup for operation when required.

22 Generac® Power Systems, Inc.

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Contents Centurion Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionInside Front Cover General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature SwitchMain Circuit Breaker Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel SystemFuel Consumption ‹ 1.10.1 GeneratorTorque Specifications Before InstallationGenerator Installation Engine OIL RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Transfer Switch Start Signal Connections Battery InstallationGenerator AC Neutral Connections ‹ 2.10.1 Vented BatteriesPreparation Before START-UP Using a Standard GTS Transfer Switch ‹ 3.2.2 AUTO/OFF/MANUAL Switch‹ 3.2.3 Fault Indicator Lamp Control Console Components‹ 3.2.6 SET Exercise Time Switch Manual Transfer START-UP Automatic OperationWeekly Exercise Cycle Engine Block HeaterCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.4.2 Battery Fluid ‹ 4.5.2 Check Battery‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Perform Visual InspectionMiscellaneous Maintenance ‹ 4.5.10 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Spark Plugs‹ 4.6.2 Battery ‹ 4.6.3 Battery Maintenance‹ 4.6.4 Battery Replacement ‹ 4.6.5 Rodent ProtectionOUT of Service Procedure ‹ 4.7.1 Removal from Service‹ 4.7.2 Return to Service Fuel Pipe SizingScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Housing Governor Connector Connector Interface AssemblyCover Connector Housing ASM Motor StepperBASE,MOUNTING 1.5L STNRD&ACSTC Washer Shakeproof EXT 5/16 STLDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Roof Acstc & Stnd Cmprtmnt 1.5L Door Weldment 1.5 EPSWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Wire Assembly SilkscHourmeter Holder FuseHardware Switch OIL Pressure ARM Adjust AlternatorGround Wire Starter ENGINE-1.5L16 7 Tank Coolant Recovery Radiator 1.5LVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Cover AIR Cleaner Gasket AIR Cleaner AdapterWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Housing Blower Assy Rotor 10KWAssy Rotor 15KW Assy Rotor 20KWASSY,WIRE#16 RED BOOT, Battery CableBRACKET, Battery Hold Down Battery Post Cover RED+Manifold Exhaust 1.5L Nipple TOE 1.5NPTX5.5 BLK IronSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule