Generac 004912-0, 004912-1, 004913-0, 004913-1 owner manual Section

Page 28

26 Generac® Power Systems, Inc

2S15

3S16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PCB

 

 

 

 

 

4

229

 

BLUE

 

 

SW2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLUE

 

 

1

2

3

4

5

2

3

4

6

7

8

9

10

12

13

15

16

17

6

176

 

 

 

 

18

 

BLUE

 

 

225A

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

23

 

 

 

 

178

 

 

 

 

 

T1

 

BLUE

 

 

 

 

162

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

TO GOVERNOR

 

BLUE

15C

6

4

S16

85

 

 

 

 

 

15C

RED

T2

S15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ACTUATOR

 

 

178

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

229

 

 

 

178

239

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YELLOW

BLUE

183

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BROWN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

239

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FL

GCU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

15C

183

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

176

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AS

BLUE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

Wiring Diagram

CenturionLiquid

Section 8 -

.

225A

15A

 

 

 

 

 

 

F

15E

15E

 

 

 

 

BLACK

0

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- —

Electrical

225A

F1

13

13

15

4

56

85

15

 

22

6

44

2

 

11

6

 

 

2

 

 

cooled 15 Control

Data

+

0

BLUE

14

BLUE

 

15

4

4

 

4

14

S16

0

T2

14

11

44

 

S15

 

OUTPUT CONNECTION

 

120/240V. 1- PHASE

S15

 

 

 

S16

CB1

E1 TO E2 240.

 

 

YELLOW

178

TR1

0

T1

4

229

 

 

14

 

14

4

229

85

 

 

 

 

14

 

14

 

 

 

 

 

 

 

33

E1 TO 00

120V.

E2 TO 00

E1 E2

(BLUE)

225

(RED)

 

8

4

(BLACK)

(BLACK)

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

56

 

0

 

 

 

 

 

0

 

 

 

 

 

 

 

0

 

 

183

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

178

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

13

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

194

 

T2

 

CAP

14

 

 

 

 

RED

4

 

56

 

85

 

 

 

0

 

 

 

4

 

85

 

23

 

 

 

0

13

 

14

 

56

 

 

 

 

 

 

 

 

 

85

 

162

94

 

 

 

 

178

0

0

13

14

14

 

4

229

56

85

85

2

23

 

 

183

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TS1

 

 

 

 

 

183

178

 

 

 

 

 

 

 

 

 

 

 

 

FO

 

 

 

TS2

 

 

 

 

 

 

 

 

 

 

 

 

SW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRANSFER SWITCH

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

CONNECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

LEDGEND

 

 

 

 

 

 

 

 

 

 

AS

ALTERNATOR STATOR

 

FL

FAULT LIGHT

 

 

SW2

 

SET EXERCISE SWITCH

 

 

 

 

 

CAPACITOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HOUR METER

 

 

TS1

 

 

 

 

 

 

 

 

 

FIELD BREAKER

 

 

NEUTRAL BLOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TS3

 

TERMINAL STRIP 7 POS.

 

 

 

 

FUSE 15 AMPS

 

SUPRESSION ASSEMBLY

 

VR

 

VOLTAGE REGULATOR

 

22

S16

22

33 NB

 

S16

 

 

4

1 X

1

1

BRUSH HOLDER

MOUNTING SCREW

CLOSEST TO BEARING

Panel —Drawing

kW and 25 kW

No. 0E0345

Generators

Image 28
Contents Centurion Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionInside Front Cover General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature SwitchMain Circuit Breaker Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel SystemFuel Consumption ‹ 1.10.1 GeneratorTorque Specifications Before InstallationGenerator Installation Engine OIL RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Total Circuit Isolation MethodGrounding the Generator Transfer Switch Start Signal Connections Battery InstallationGenerator AC Neutral Connections ‹ 2.10.1 Vented BatteriesPreparation Before START-UP Using a Standard GTS Transfer Switch ‹ 3.2.2 AUTO/OFF/MANUAL Switch‹ 3.2.3 Fault Indicator Lamp Control Console Components‹ 3.2.6 SET Exercise Time Switch Manual Transfer START-UP Automatic OperationWeekly Exercise Cycle Engine Block HeaterOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.4.2 Battery Fluid ‹ 4.5.2 Check Battery‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Perform Visual InspectionMiscellaneous Maintenance ‹ 4.5.10 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Spark Plugs‹ 4.6.2 Battery ‹ 4.6.3 Battery Maintenance‹ 4.6.4 Battery Replacement ‹ 4.6.5 Rodent ProtectionOUT of Service Procedure ‹ 4.7.1 Removal from Service‹ 4.7.2 Return to Service Fuel Pipe SizingScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Housing Governor Connector Connector Interface AssemblyCover Connector Housing ASM Motor StepperBASE,MOUNTING 1.5L STNRD&ACSTC Washer Shakeproof EXT 5/16 STLDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Roof Acstc & Stnd Cmprtmnt 1.5L Door Weldment 1.5 EPSWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Wire Assembly SilkscHourmeter Holder FuseHardware Switch OIL Pressure ARM Adjust AlternatorGround Wire Starter ENGINE-1.5L16 7 Tank Coolant Recovery Radiator 1.5LVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Cover AIR Cleaner Gasket AIR Cleaner AdapterWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Housing Blower Assy Rotor 10KWAssy Rotor 15KW Assy Rotor 20KWASSY,WIRE#16 RED BOOT, Battery CableBRACKET, Battery Hold Down Battery Post Cover RED+Manifold Exhaust 1.5L Nipple TOE 1.5NPTX5.5 BLK IronSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCMANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule