Generac 004912-0, 004912-1, 004913-0, 004913-1, 004913-2 owner manual Electrical Hazards

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Important Safety Instructions

Centurion Liquid-cooled 15 kW and 25 kW Generators

Before performing any maintenance on the generator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or (–) first. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

ELECTRICAL HAZARDS

All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as well as the standby generator. Avoid contact with bare wires, terminals, connections, etc., on the generator as well as the transfer switch, if applicable. Ensure all appropriate covers, guards and barriers are in place before operating the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

If people must stand on metal or concrete while installing, operating, servicing, adjusting or repairing this equipment, place insulative mats over a dry wooden platform. Work on the equipment only while standing on such insulative mats.

The National Electrical Code (NEC), Article 250 requires the frame and external electrically conductive parts of the generator to be connected to an approved earth ground and/or grounding rods. This grounding will help prevent dangerous electrical shock that might be caused by a ground fault condition in the generator set or by static electricity. Never disconnect the ground wire.

Wire gauge sizes of electrical wiring, cables and cord sets must be adequate to handle the maximum electrical current (ampacity) to which they will be subjected.

Before installing or servicing this (and related) equipment, make sure that all power voltage supplies are positively turned off at their source. Failure to do so will result in hazardous and possibly fatal electrical shock.

Connecting this unit to an electrical system normally supplied by an electric utility shall be by means of a transfer switch so as to isolate the generator electric system from the electric utility distribution system when the generator is operating. Failure to isolate the two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy.

Generators installed with an automatic transfer switch will crank and start automatically when normal (UTILITY) source voltage is removed or is below an acceptable preset level. To prevent such automatic start-up and possible injury to personnel, disable the generator’s automatic start circuit (battery cables, etc.) before working on or around the unit. Then, place a “Do Not Operate” tag on the generator control panel and on the transfer switch.

In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.

Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving components causing injury.

FIRE HAZARDS

Keep a fire extinguisher near the generator at all times. Do NOT use any carbon tetra-chloride type extinguisher. Its fumes are toxic, and the liquid can deteriorate wiring insulation. Keep the extinguisher properly charged and be familiar with its use. Consult the local fire department for any questions pertaining to fire extinguishers.

EXPLOSION HAZARDS

Provide adequate ventilation around the generator to prevent build-up of explosive gas.

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator compartment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from debris.

Generac generator sets may operate using one of several types of fuels. All fuel types are potentially FLAMMABLE and/or EXPLOSIVE and should be handled with care. Comply with all laws regulating the storage and handling of fuels. Inspect the unit’s fuel system frequently and correct any leaks immediately. Fuel supply lines must be properly installed, purged and leak tested according to applicable fuel-gas codes before placing this equipment into service.

Gases such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Natural gas is lighter than air, and LP gas is heavier than air; install leak detectors accordingly.

Generac® Power Systems, Inc. 3

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Contents Centurion ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionInside Front Cover General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure SwitchMain Circuit Breaker Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System SpecificationsFuel Consumption ‹ 1.10.1 GeneratorBefore Installation Torque SpecificationsGenerator Installation Engine OIL RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsGrounding the Generator Total Circuit Isolation MethodEmergency Circuit Isolation Method Battery Installation Transfer Switch Start Signal ConnectionsGenerator AC Neutral Connections ‹ 2.10.1 Vented BatteriesPreparation Before START-UP ‹ 3.2.2 AUTO/OFF/MANUAL Switch Using a Standard GTS Transfer Switch‹ 3.2.3 Fault Indicator Lamp Control Console ComponentsManual Transfer START-UP Automatic Operation ‹ 3.2.6 SET Exercise Time SwitchWeekly Exercise Cycle Engine Block HeaterChecking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.2 Check Battery ‹ 4.4.2 Battery Fluid‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Perform Visual Inspection‹ 4.5.10 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Spark Plugs‹ 4.6.3 Battery Maintenance ‹ 4.6.2 Battery‹ 4.6.4 Battery Replacement ‹ 4.6.5 Rodent Protection‹ 4.7.1 Removal from Service OUT of Service Procedure‹ 4.7.2 Return to Service Fuel Pipe SizingService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Connector Interface Assembly Housing Governor ConnectorCover Connector Housing ASM Motor StepperWasher Shakeproof EXT 5/16 STL BASE,MOUNTING 1.5L STNRD&ACSTCDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof GRD Wire Assy 99HSB Assembly BASE-DOOR Ground WireAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Door Weldment 1.5 EPS Roof Acstc & Stnd Cmprtmnt 1.5LWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Silksc Wire AssemblyHourmeter Holder FuseHardware ARM Adjust Alternator Switch OIL PressureGround Wire Starter ENGINE-1.5L16 7 Radiator 1.5L Tank Coolant RecoveryVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Gasket AIR Cleaner Adapter Cover AIR CleanerWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Assy Rotor 10KW Housing BlowerAssy Rotor 15KW Assy Rotor 20KWBOOT, Battery Cable ASSY,WIRE#16 REDBRACKET, Battery Hold Down Battery Post Cover RED+Nipple TOE 1.5NPTX5.5 BLK Iron Manifold Exhaust 1.5LSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule