Generac 004912-0, 004912-1, 004913-0, 004913-1 Torque Specifications, Engine OIL Recommendations

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Section 2 — Installation

Centurion Liquid-cooled 15 kW and 25 kW Generators

DANGER

Serious injury or damage may occur if not

!configured properly. Please consult an authorized Generac Service Dealer with any questions.

1.13 TORQUE SPECIFICATIONS

Cylinder Head

15 (+ 90° + 90°) ft.lb.

Intake Manifold

13 ft.lb.

Exhaust Manifold

13 ft.lb.

1.14 ENGINE OIL RECOMMENDATIONS

The unit has been filled with 15W-40 engine oil at the factory. Use a high-quality detergent oil classified “For Service CC, SD, SE, SF.” Detergent oils keep the engine cleaner and reduce carbon deposits. Use oil having the following SAE viscosity rating, based on the ambient temperature range anticipated before the next oil change:

 

Temperature

Oil Grade (Recommended)

 

 

Above 80° F (27° C)

SAE 30W or 15W-40

 

 

32° to 80° F (-1° to 27° C)

SAE 20W-20 or 15W-40

 

 

Below 32° F (0° C)

SAE 10W or 15W-40

 

 

 

 

 

 

 

 

 

Any attempt to crank or start the engine

!before it has been properly serviced with the recommended oil may result in an engine failure.

1.15 COOLANT RECOMMENDATIONS

Use a mixture of half low silicate ethylene glycol base anti-freeze and deionized water. Cooling system capacity is about 8 U.S. quarts (7.6 liters). Use only deionized water and only low silicate anti-freeze. If desired, add a high quality rust inhibitor to the recommended coolant mixture. When adding coolant, always add the recommended 50-50 mixture.

Do not use any chromate base rust inhibitor

!with ethylene glycol base anti-freeze or chromiumhydroxide (“green slime”) forms and will cause overheating. Engines that have been operated with a chromate base rust inhibitor must be chemically cleaned before adding ethylene glycol base anti-freeze. Using any high silicate anti-freeze boosters or additives will also cause overheating. Generac also recommends that any soluble oil inhibitor is NOT used for this equipment.

1.16 BEFORE INSTALLATION

Before installing this equipment, check the ratings of both the generator and the transfer switch. Read “Emergency Isolation Method” and “Total Circuit Isolation Method” in the installation manual (Part No. 079699).

The generator’s rated wattage/amperage capacity must be adequate to handle all electrical loads that the unit will power. You may have to group the critical (essential) loads together and wire them into a separate “emergency” distribution panel.

This generator can be installed in conjunction with a Generac “GTS” type engineered transfer switch, if desired.

The standard transfer switch included has no adjustable sensing or controlling circuit boards. Instead, the generator control console houses a “Printed Circuit Board Assembly”, which controls all phases of operation, including engine start up and load transfer.

2.1GENERATOR INSTALLATION

DANGER

Connecting this generator to an electrical system normally supplied by an electric utility shall be by means of a transfer switch, so as to isolate the electric system from the utility distribution system when the generator is operating. Failure to isolate the electric system by these means will result in damage to the generator and may also result in injury or death to utility workers due to backfeed of electrical energy.

If an open bottom is used, the generator is to be installed over non-combustible materials and should be located such that combustible materials are not capable of accumulating under the generator set.

Only qualified, competent installation contractors or electricians thoroughly familiar with applicable codes, standards and regulations should install this standby electric power system. The installation must comply strictly with all codes, standards and regulations pertaining to the installation.

This genset must be installed on a level surface. The base frame must be level within two (2) inches all around.

After the system has been installed, do nothing

!that might render the installation in noncompliance with such codes, standards and regulations.

8 Generac® Power Systems, Inc.

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Contents Centurion ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionInside Front Cover General Hazards Electrical Hazards Automatic System Operation Transfer SwitchGenerator Generator AC Connection SystemsMain Circuit Breaker ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Generator Fuel SystemUnpacking Lifting the GeneratorFuel Consumption SpecificationsReconfiguring the Fuel System ‹ 1.10.1 GeneratorGenerator Installation Torque SpecificationsBefore Installation Engine OIL RecommendationsBasic Standby Electric System Generator LocationGenerator Mounting Support ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Total Circuit Isolation MethodGrounding the Generator Generator AC Neutral Connections Transfer Switch Start Signal ConnectionsBattery Installation ‹ 2.10.1 Vented BatteriesPreparation Before START-UP ‹ 3.2.3 Fault Indicator Lamp Using a Standard GTS Transfer Switch‹ 3.2.2 AUTO/OFF/MANUAL Switch Control Console ComponentsWeekly Exercise Cycle ‹ 3.2.6 SET Exercise Time SwitchManual Transfer START-UP Automatic Operation Engine Block HeaterOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.4 Inspect Cooling System ‹ 4.4.2 Battery Fluid‹ 4.5.2 Check Battery ‹ 4.5.5 Perform Visual Inspection‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.5.10 Changing the Engine AIR Cleaner ‹ 4.5.11 Spark Plugs‹ 4.6.4 Battery Replacement ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance ‹ 4.6.5 Rodent Protection‹ 4.7.2 Return to Service OUT of Service Procedure‹ 4.7.1 Removal from Service Fuel Pipe SizingScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Cover Connector Housing Housing Governor ConnectorConnector Interface Assembly ASM Motor StepperDampener Vibration BASE,MOUNTING 1.5L STNRD&ACSTCWasher Shakeproof EXT 5/16 STL Washer Flat 5/16 ZincWeld Stud Under Roof Assembly Cover Access Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Washer Self Locking Dome Roof Acstc & Stnd Cmprtmnt 1.5LDoor Weldment 1.5 EPS Baffle Cntrl PNL 1.5L AcousticTo a Hourmeter Wire AssemblySilksc Holder FuseHardware Ground Wire Starter Switch OIL PressureARM Adjust Alternator ENGINE-1.5L16 7 Venturi 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Guard FAN 1.5L ModineVapor Weldment Mounting Base Cover AIR CleanerGasket AIR Cleaner Adapter Flange Fuel InletTo Engine Crankshaft Assy Rotor 15KW Housing BlowerAssy Rotor 10KW Assy Rotor 20KWBRACKET, Battery Hold Down ASSY,WIRE#16 REDBOOT, Battery Cable Battery Post Cover RED+Saddle 2 Inch Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron PIPE,EXHAUST 1.5L STNDRD&ACSTCMANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule