Generac 004912-0, 004912-1, 004913-0, 004913-1, 004913-2 owner manual Level

Page 23

Section 4 — Maintenance

Centurion Liquid-cooled 15 kW and 25 kW Generators

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

 

monthly/

Initials)

Break-in

Initials)

annually/

Initials)

Annually/

Initials)

 

10 hrs.

 

30 hrs.

 

50 hrs.

 

100 hrs.

 

1. Disable the unit from operating per the first page warning.

2.Check the engine oil level. Adjust as necessary.

3.Check the engine coolant level. Adjust as necessary.

4.Check the engine coolant

thermal protection level. Correct as necessary.

5.Check the fuel delivery system on gas engine

driven units. Tighten Tighten connections as necessary.

6. Check the air inlets and outlets for debris. Clean as necessary.

7.Check the battery electrolyte level if

accessible. Adjust as necessary.

8.Check the battery posts, cables, and charger for

loose connections, corrosion, and proper operation. Correct as necessary.

9.Check the unit wiring for loose connections,

corrosion, and damage. Correct as necessary.

10.Check the engine accessory drive belts for

wear, weather cracking, and damage. Replace as necessary.

11.Visually inspect the unit looking for leaks, wear or damage, loose connections or components, and corrosion. Correct as necessary.

12.Test the engine and

transfer switch safety devices. Correct and/or adjust as necessary.

Generac® Power Systems, Inc. 21

Image 23
Contents Centurion Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceInside Front Cover General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Main Circuit BreakerLifting the Generator Unpacking‹ 1.10.1 Generator SpecificationsReconfiguring the Fuel System Fuel ConsumptionEngine OIL Recommendations Torque SpecificationsBefore Installation Generator Installation‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemGrounding the Generator Total Circuit Isolation MethodEmergency Circuit Isolation Method ‹ 2.10.1 Vented Batteries Transfer Switch Start Signal ConnectionsBattery Installation Generator AC Neutral ConnectionsPreparation Before START-UP Control Console Components Using a Standard GTS Transfer Switch‹ 3.2.2 AUTO/OFF/MANUAL Switch ‹ 3.2.3 Fault Indicator LampEngine Block Heater ‹ 3.2.6 SET Exercise Time SwitchManual Transfer START-UP Automatic Operation Weekly Exercise CycleChecking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.5 Perform Visual Inspection ‹ 4.4.2 Battery Fluid‹ 4.5.2 Check Battery ‹ 4.5.4 Inspect Cooling System‹ 4.5.11 Spark Plugs Miscellaneous Maintenance‹ 4.5.10 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.5 Rodent Protection ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementFuel Pipe Sizing OUT of Service Procedure‹ 4.7.1 Removal from Service ‹ 4.7.2 Return to ServiceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip ASM Motor Stepper Housing Governor ConnectorConnector Interface Assembly Cover Connector HousingWasher Flat 5/16 Zinc BASE,MOUNTING 1.5L STNRD&ACSTCWasher Shakeproof EXT 5/16 STL Dampener VibrationWeld Stud Under Roof Roof ACSTC&STND Cmprtmnt 1.5L Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessPanel for Access Cover Cable Baffle Cntrl PNL 1.5L Acoustic Roof Acstc & Stnd Cmprtmnt 1.5LDoor Weldment 1.5 EPS Washer Self Locking DomeTo a Holder Fuse Wire AssemblySilksc HourmeterHardware ENGINE-1.5L Switch OIL PressureARM Adjust Alternator Ground Wire Starter16 7 Guard FAN 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Venturi 1.5L ModineVapor Flange Fuel Inlet Cover AIR CleanerGasket AIR Cleaner Adapter Weldment Mounting BaseTo Engine Crankshaft Assy Rotor 20KW Housing BlowerAssy Rotor 10KW Assy Rotor 15KWBattery Post Cover RED+ ASSY,WIRE#16 REDBOOT, Battery Cable BRACKET, Battery Hold DownPIPE,EXHAUST 1.5L STNDRD&ACSTC Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron Saddle 2 InchPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule