Generac 004912-0, 004912-1, 004913-0, 004913-1, 004913-2 owner manual OUT of Service Procedure

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Section 4 — Maintenance

Centurion Liquid-cooled 15 kW and 25 kW Generators

1.The base frame of the unit contains an optional fuel inlet location that is capped at the factory. Check that it is secured in place. The same applies for any access ports in the roof of the enclosure. If any of these caps are missing, contact a Generac Authorized Dealer.

2.Inside the generator set, the chance of rodent entry into the control panel is greatly reduced by the inclusion of adjustable wire connectors. Check that the wire connector screws are tight, thus closing off any gap between the access holes and the wires.

4.7OUT OF SERVICE PROCEDURE

‹4.7.1 REMOVAL FROM SERVICE

If the generator cannot exercise every seven days, and it is to be out of service longer than 90 days, prepare the generator for storage as follows:

1.Start the engine and let it warm up.

2.Close the fuel shutoff valve in the fuel supply line and allow the unit to shut down.

3.Once the unit has shut down, it will signal a fault on the control panel.

4.Set the Auto/Off/Manual switch to OFF and turn off the utility power to the transfer switch.

5.While the engine is still warm from running, drain the oil completely. Refill the crankcase with SAE 15W-40 oil having API Service Class SD, SE or SF. (See “Engine Oil Recommendations” in Section 1.14)

6.Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase.

7.Remove the spark plug(s) and spray fogging agent into the spark plug(s) threaded openings. Reinstall and tighten the spark plug(s).

8.Remove the battery and store it in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor.

9.Clean and wipe the entire generator.

‹4.7.2 RETURN TO SERVICE

To return the unit to service after storage, proceed as follows:

1.Verify that utility power is turned off to the transfer switch and that the Auto/Off/Manual switch is set to OFF.

2.Check the tag on the engine for oil viscosity and classification. Verify that the correct recom- mended oil is used in engine. See Section 1.14. If necessary, drain and refill with the proper oil.

3.Check the battery. Fill all cells to the proper level with deionized water. DO NOT USE TAP WATER IN THE BATTERY. Remove the battery before charging. Recharge the battery to 100 percent state of charge, or, if defective, replace the battery with a 12-volt DC Group 26/26R battery rated for 75 amp hours 525 CCA minimum @ 0° F.

4.Clean and wipe the entire generator.

5.Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incorrectly.

6.Open the fuel shutoff valve.

7.Start the unit by moving the Auto/Off/Manual switch to MANUAL. Allow the unit to warm up thoroughly.

8.Stop the unit and set the Auto/Off/Manual switch to AUTO.

9.Turn on the utility power to the transfer switch.

10.The generator is now ready for service.

4.8FUEL PIPE SIZING

Refer to chart for proper sizing of fuel supply piping. Insufficient fuel pipe size can cause hard starting, poor engine performance and inability to carry load.

NG and LP Vapor Pipe Sizing Chart:

Length of Pipe

 

 

Iron Pipe Size (IPS Inches)

 

 

in Feet

½"

 

¾"

 

1"

1 ¼"

 

1 ½"

2"

 

15

76

 

172

 

345

750

 

1,220

2,480

 

30

52

 

120

 

241

535

 

850

1,780

 

45

43

 

99

 

199

435

 

700

1,475

 

60

38

 

86

 

173

380

 

610

1,290

 

75

 

 

77

 

155

345

 

545

1,120

 

90

 

 

70

 

141

310

 

490

1,000

 

105

 

 

65

 

131

285

 

450

920

 

120

 

 

 

 

120

270

 

420

860

 

150

 

 

 

 

109

242

 

380

780

 

180

 

 

 

 

100

225

 

350

720

 

210

 

 

 

 

92

205

 

320

660

 

240

 

 

 

 

 

190

 

300

620

 

270

 

 

 

 

 

178

 

285

580

 

300

 

 

 

 

 

170

 

270

545

 

450

 

 

 

 

 

140

 

226

450

 

600

 

 

 

 

 

119

 

192

390

 

* Consumption in Cubic Feet Per Hour.

 

 

 

 

 

 

 

 

PERIODIC REPLACEMENT PARTS

 

 

 

Part Name

 

 

 

Generac’s Part Number

 

 

Oil Filter

 

 

 

# 0A45310244

 

 

 

Radiator Cap

 

 

 

# 046627

 

 

 

 

 

Air Cleaner

 

 

 

# 059402

 

 

 

 

 

Spark Plug

 

 

 

# 0A45310275

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Generac® Power Systems, Inc. 19

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Contents Centurion ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionInside Front Cover General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure SwitchMain Circuit Breaker Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System SpecificationsFuel Consumption ‹ 1.10.1 GeneratorBefore Installation Torque SpecificationsGenerator Installation Engine OIL RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Emergency Circuit Isolation MethodGrounding the Generator Battery Installation Transfer Switch Start Signal ConnectionsGenerator AC Neutral Connections ‹ 2.10.1 Vented BatteriesPreparation Before START-UP ‹ 3.2.2 AUTO/OFF/MANUAL Switch Using a Standard GTS Transfer Switch‹ 3.2.3 Fault Indicator Lamp Control Console ComponentsManual Transfer START-UP Automatic Operation ‹ 3.2.6 SET Exercise Time SwitchWeekly Exercise Cycle Engine Block HeaterCooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.2 Check Battery ‹ 4.4.2 Battery Fluid‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Perform Visual Inspection‹ 4.5.10 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Spark Plugs‹ 4.6.3 Battery Maintenance ‹ 4.6.2 Battery‹ 4.6.4 Battery Replacement ‹ 4.6.5 Rodent Protection‹ 4.7.1 Removal from Service OUT of Service Procedure‹ 4.7.2 Return to Service Fuel Pipe SizingService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Connector Interface Assembly Housing Governor ConnectorCover Connector Housing ASM Motor StepperWasher Shakeproof EXT 5/16 STL BASE,MOUNTING 1.5L STNRD&ACSTCDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof GRD Wire Assy 99HSB Assembly BASE-DOOR Ground WireAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Door Weldment 1.5 EPS Roof Acstc & Stnd Cmprtmnt 1.5LWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Silksc Wire AssemblyHourmeter Holder FuseHardware ARM Adjust Alternator Switch OIL PressureGround Wire Starter ENGINE-1.5L16 7 Radiator 1.5L Tank Coolant RecoveryVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Gasket AIR Cleaner Adapter Cover AIR CleanerWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Assy Rotor 10KW Housing BlowerAssy Rotor 15KW Assy Rotor 20KWBOOT, Battery Cable ASSY,WIRE#16 REDBRACKET, Battery Hold Down Battery Post Cover RED+Nipple TOE 1.5NPTX5.5 BLK Iron Manifold Exhaust 1.5LSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule