Generac 004912-0, 004912-1, 004913-0, 004913-1, 004913-2 ENGINE-1.5L, Plug STD Pipe 1/8 Sckt HD

Page 41

Section 9 - Exploded Views and Parts

Centurion Liquid-cooled 15 kW and 25 kW Generators

Engine — Drawing No. 0E1228-E

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0A4531

1

ENGINE-1.5L

42

061012

1

PLUG STD PIPE 1/8 SCKT HD

2

022473

2

WASHER FLAT 1/4 ZINC

43

039253

4

SCREW HHC M8-1.25 X 20 G8.8

4

0A45310258

1

GASKET-EXHAUST MANIFOLD

44

0A5110

1

PIPE WATER-INLET

5

0A4355

1

MANIFOLD-EXHAUST

45

0A7006

1

O-RING 1-1/16 X 1-5/16 X 1/8

6

0E2632

1

HEAT SHIELD EXH 1.5L

46

025507

2

WASHER SHAKEPROOF EXT 7/16

7

022097

8

WASHER LOCK M6-1/4

 

 

 

 

STL

8

022507

2

SCREW HHC 1/4-20 X 1/2 G5

47

022500B

2

SPACER .41 X .75 X .25 ST/ZNC

9

052212

2

SCREW HHC M10-1.25 X 25 G8.8

48

0A8584

1

SWITCH OIL PRESSURE

10

046526

4

WASHER-LOCK-M10

49

036277

1

ELBOW 90D STREET 1/8

11

022131

20

WASHER FLAT 3/8 ZINC

50

042574

1

ADAPTOR 1/8 NPTF TO 1/8-28

12

0C2499

2

STAMPING ENG FOOT

51

026073A

1

PLUG STD PIPE 1/4 STEEL SQ HD

13

055993

1

SPACER .41 X .75 X .12 STL/ZNC

52

0A6701

1

SCREW HHC M10-1.5 X 110 G8.8

14

045772

1

NUT HEX M10-1.5 G8 YEL CHR

53

039414

1

SCREW HHC M8-1.25 X 35 G8.8

15

023586

2

SCREW SHC 5/16-18 X 2 G8.8 NZ

54

0A5568

1

SCREW HHC M12-1.25 X 55 G8.8

16

020692

1

STARTER-12V

55

051769

1

WASHER LOCK M12

17

0A7005

2

SPACER .56 X 1 X .37 ST/ZNC

56

0A4804

1

PULLEY-CRANKSHAFT (1800 RPM)

18

052243

1

SCREW HHC M10-1.5 X 60 G8.8

 

 

 

 

BUILT PRIOR TO 11/20/02

19

0A4772

1

ENGINE PLATE

 

 

0A4804A

1

PULLEY-CRANKSHAFT (1800 RPM)

20

070901

2

SLEEVE DOWEL BLHSG

 

 

 

 

BUILT AFTER 11/20/02

21

051735

3

SCREW HHC M10-1.5 X 70 G8.8

 

 

0A4800

1

PULLEY-CRANKSHAFT (3600 RPM)

22

056768

3

SCREW HHC M10-1.5 X 90 G8.8

 

 

 

 

BUILT PRIOR TO 11/20/02

23

022145

9

WASHER FLAT 5/16 ZINC

 

 

0A4800A

1

PULLEY-CRANKSHAFT (3600 RPM)

24

022129

18

WASHER LOCK M8-5/16

 

 

 

 

BUILT AFTER 11/20/02

25

022259

2

NUT HEX 5/16-18 STEEL

57

0A5839

1

BRACKET - ALT SUPPRT

26

052213

11

SCREW HHC M10-1.25 X 20 G8.8

58

0A1354B

1

DC ALTERNATOR-12V

27

047411

2

SCREW HHC M6-1.0 X 16 G8.8

59

0A4839

1

ARM ADJUST ALTERNATOR

28

052830

1

SCREW HHC M10-1.25 X 45 G8.8

60

055816

4

SCREW HHC M6-1.0 X 70 G8.8

30

045771

12

NUT HEX M8-1.25 G8 YEL CHR

61

049811

9

WASHER FLAT M6

31

058306

5

SCREW SHC M8-1.25 X 25 G12.9

62

0E1936

1

FAN COOLING 15"

32

030795

2

SCREW HHC 5/16-18 X 1 G5

63

0A2628

1

PULLEY - FAN 95 DIA

33

0A2711A

1

ADAPTER-THERMOSTAT

64

0A5275

1

V-BELT 3/8 X 32-1/8 1.5L

34

048665

1

GASKET THERMOSTAT

 

 

0A5586

1

V-BELT 3/8 X 28.9 1.5L

35

075885

1

THERMOSTAT 195 DEG

65

0A4814

1

SPACER PULLEY

36

0A45310257

1

GASKET INLET MANIFOLD

66

0A45310244

1

FILTER OIL

37

0E1100

1

MANIFOLD INTAKE MACHINED

67

0C1852

1

ADAPTER DRAIN OIL

38

0E0561

1

ASSY WATER LEVEL SENSOR C/E

68

0912970066

1

GROUND WIRE (STARTER)

 

 

 

PL

69

070928

1

CLAMP HOSE - OIL DRAIN

39

0A6751

1

SW-TMP 245 DEG 3/8 NPT

70

069860C

1

HOSE ASM.-OIL DRAIN

40

034339

1

BARBED EL 90 3/8 NPT X 5/8

71

069811

1

CAP HEX 1/4NPT BRASS

41

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

72

075443

2

SCREW CRMPTIT 1/4-20 X 5/8

Generac® Power Systems, Inc. 39

Image 41
Contents Centurion ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionInside Front Cover General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure SwitchMain Circuit Breaker Generator Fuel SystemLifting the Generator UnpackingReconfiguring the Fuel System SpecificationsFuel Consumption ‹ 1.10.1 GeneratorBefore Installation Torque SpecificationsGenerator Installation Engine OIL RecommendationsGenerator Mounting Support Generator LocationBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsGrounding the Generator Total Circuit Isolation MethodEmergency Circuit Isolation Method Battery Installation Transfer Switch Start Signal ConnectionsGenerator AC Neutral Connections ‹ 2.10.1 Vented BatteriesPreparation Before START-UP ‹ 3.2.2 AUTO/OFF/MANUAL Switch Using a Standard GTS Transfer Switch‹ 3.2.3 Fault Indicator Lamp Control Console ComponentsManual Transfer START-UP Automatic Operation ‹ 3.2.6 SET Exercise Time SwitchWeekly Exercise Cycle Engine Block HeaterChecking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.2 Check Battery ‹ 4.4.2 Battery Fluid‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Perform Visual Inspection‹ 4.5.10 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Spark Plugs‹ 4.6.3 Battery Maintenance ‹ 4.6.2 Battery‹ 4.6.4 Battery Replacement ‹ 4.6.5 Rodent Protection‹ 4.7.1 Removal from Service OUT of Service Procedure‹ 4.7.2 Return to Service Fuel Pipe SizingService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Connector Interface Assembly Housing Governor ConnectorCover Connector Housing ASM Motor StepperWasher Shakeproof EXT 5/16 STL BASE,MOUNTING 1.5L STNRD&ACSTCDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof GRD Wire Assy 99HSB Assembly BASE-DOOR Ground WireAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Door Weldment 1.5 EPS Roof Acstc & Stnd Cmprtmnt 1.5LWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Silksc Wire AssemblyHourmeter Holder FuseHardware ARM Adjust Alternator Switch OIL PressureGround Wire Starter ENGINE-1.5L16 7 Radiator 1.5L Tank Coolant RecoveryVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Gasket AIR Cleaner Adapter Cover AIR CleanerWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Assy Rotor 10KW Housing BlowerAssy Rotor 15KW Assy Rotor 20KWBOOT, Battery Cable ASSY,WIRE#16 REDBRACKET, Battery Hold Down Battery Post Cover RED+Nipple TOE 1.5NPTX5.5 BLK Iron Manifold Exhaust 1.5LSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule