Generac 004912-0, 004912-1, 004913-0, 004913-1, 004913-2 owner manual Main Circuit Breaker

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Section 1 - General Information

Centurion Liquid-cooled 15 kW and 25 kW Generators

Figure 1.2 - Main Circuit Breaker

 

Model

Rating

Phase

Actual Current

C/B Rating*

Circuit Breaker

 

04912

15,000

1

62.5

70

70A BQ2

 

04913

25,000

1

104.2

125

125A BQ2

 

 

 

 

* Amp Rating of CB structured under model.

 

 

 

 

 

 

1.5 MAIN CIRCUIT BREAKER

 

Figure 1.3 - Engine Protective Devices

 

The generator’s main circuit breaker is included with the unit. The breaker for each unit is described in Figure 1.2.

1.6GENERATOR FUEL SYSTEM

The generator has been factory tested and adjusted using a natural gas fuel system. If propane (LP requirements) gas is preferred, contact an authorized service dealer. Refer to Secion 1.12.

Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot for natural gas; or at least 2,520 Btus per cubic foot for LP gas. Ask the fuel supplier for the Btu content of the fuel being used.

Fuel pressure for a natural gas set up should be five inches to 14 inches of water column (0.18 to 0.5 psi) at all load ranges.

Fuel pressure for an LP vapor set up should be 11 inches to 14 inches of water column (0.4 to 0.5 psi) at all load ranges.

NOTE:

A seperate gas line and regulator may be needed to assure proper gas pressure to the generator. Improper gas pressure can cause hard starting and affect engine durability.

Gaseous fuels such as natural and LP

!(propane) gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explosion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas.

‹1.7.1 LOW OIL PRESSURE SWITCH

This switch is normally-closed (N.C.) but is held open by engine oil pressure during engine running. Should operating oil pressure drop below about 10 psi (68 kPa), the switch contacts close and the engine shuts down automatically (Figure 1.4).

Figure 1.4 - Low Oil Pressure Switch

1.7ENGINE PROTECTIVE DEVICES

The engine has several safety switches which cause the engine to automatically shut down under the following conditions: low oil pressure, high coolant temperature, engine overspeed, low coolant level or overcrank (Figure 1.3).

‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH

This normally open (N.O.), thermostatic switch has sensing tip which is immersed in captive coolant. Should coolant temperature exceed about 250°F (121°C), the switch contacts close, which causes the engine to shut down automatically (Figure 1.5).

Generac® Power Systems, Inc. 5

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Contents Centurion Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceInside Front Cover General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Main Circuit BreakerLifting the Generator Unpacking‹ 1.10.1 Generator SpecificationsReconfiguring the Fuel System Fuel ConsumptionEngine OIL Recommendations Torque SpecificationsBefore Installation Generator Installation‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support Basic Standby Electric SystemEmergency Circuit Isolation Method Total Circuit Isolation MethodGrounding the Generator ‹ 2.10.1 Vented Batteries Transfer Switch Start Signal ConnectionsBattery Installation Generator AC Neutral ConnectionsPreparation Before START-UP Control Console Components Using a Standard GTS Transfer Switch‹ 3.2.2 AUTO/OFF/MANUAL Switch ‹ 3.2.3 Fault Indicator LampEngine Block Heater ‹ 3.2.6 SET Exercise Time SwitchManual Transfer START-UP Automatic Operation Weekly Exercise CycleOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.5.5 Perform Visual Inspection ‹ 4.4.2 Battery Fluid‹ 4.5.2 Check Battery ‹ 4.5.4 Inspect Cooling System‹ 4.5.11 Spark Plugs Miscellaneous Maintenance‹ 4.5.10 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.5 Rodent Protection ‹ 4.6.2 Battery‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementFuel Pipe Sizing OUT of Service Procedure‹ 4.7.1 Removal from Service ‹ 4.7.2 Return to ServiceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip ASM Motor Stepper Housing Governor ConnectorConnector Interface Assembly Cover Connector HousingWasher Flat 5/16 Zinc BASE,MOUNTING 1.5L STNRD&ACSTCWasher Shakeproof EXT 5/16 STL Dampener VibrationWeld Stud Under Roof Roof ACSTC&STND Cmprtmnt 1.5L Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessPanel for Access Cover Cable Baffle Cntrl PNL 1.5L Acoustic Roof Acstc & Stnd Cmprtmnt 1.5LDoor Weldment 1.5 EPS Washer Self Locking DomeTo a Holder Fuse Wire AssemblySilksc HourmeterHardware ENGINE-1.5L Switch OIL PressureARM Adjust Alternator Ground Wire Starter16 7 Guard FAN 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Venturi 1.5L ModineVapor Flange Fuel Inlet Cover AIR CleanerGasket AIR Cleaner Adapter Weldment Mounting BaseTo Engine Crankshaft Assy Rotor 20KW Housing BlowerAssy Rotor 10KW Assy Rotor 15KWBattery Post Cover RED+ ASSY,WIRE#16 REDBOOT, Battery Cable BRACKET, Battery Hold DownPIPE,EXHAUST 1.5L STNDRD&ACSTC Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron Saddle 2 InchMANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule