Generac 004912-0, 004912-1, 004913-0, 004913-1 Manual Transfer START-UP Automatic Operation

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Section 3 - Operation

Centurion Liquid-cooled 15 kW and 25 kW Generators

‹3.2.5 7.5 AMP IN-LINE FUSE

This in-line fuse is connected in wire 15A which runs between the AUTO/OFF/MANUAL switch and position 10 of the 076009A PCB. This fuse protects the start, fuel, field boost, and transfer outputs from the PCB and will open if there is excessive current draw on any one of these outputs. If this fuse has melted open or is removed, the control board will be disabled and the unit will not be able to crank and run when the AUTO/OFF/MANUAL switch is placed in the AUTO or MANUAL positions. Replace the fuse with an identical AGC 7.5 amp fuse.

NOTE:

This fuse will not remove the positive (+) battery input power from the PCB when it opens. This means the exercise timer will not be reset. If this fuse does open, carefully check the wiring to the start, fuel, field boost and transfer outputs before replacing the fuse.

Locate the rocker switch on the control panel identified with the words “Set Exercise Time” (Figure 3.2).

Push “Set Exercise Time” switch to ON position for 20 to 30 seconds and then release. Switch will spring back into its original position when released.

Wait 30 seconds before setting the AUTO/OFF/ MANUAL switch to AUTO position.

If the AUTO/OFF/MANUAL switch is switched

!too soon, the engine may start. If engine does start, it will shut down automatically in about two (2) minutes.

Set the generator main circuit breaker to its ON or CLOSED position.

Generator is now programmed to start and exercise every seven days thereafter, on day and time of day the switch was actuated.

‹3.2.6 SET EXERCISE TIME SWITCH

This switch allows for programming the generator to start and exercise automatically. See Section 3.5, “Weekly Exercise Cycle.”

3.3MANUAL TRANSFER AND

START-UP

To transfer electrical loads to the STANDBY (GENERATOR) power source side and start the engine manually, refer to the Owner’s Manual of the particular transfer switch.

3.4AUTOMATIC OPERATION

To set the system for fully automatic operation, proceed as follows:

Check that load circuits are connected to the utility power supply.

Set the AUTO/OFF/MANUAL switch to its AUTO position.

Set the generator main circuit breaker to its ON or CLOSED position.

Place a sign on the generator control panel and the transfer switch, indicating the day and time the generator will be exercising.

NOTE:

If battery terminals are disconnected, the exercise timer needs to be reset for correct automatic exercise operation.

Figure 3.2 - “Set Exercise” Switch

3.5WEEKLY EXERCISE CYCLE

The generator will start and exercise once every seven days. During this weekly exercise, the unit runs for about 20 minutes and shuts down. Transfer of loads to generator output does not occur during the exercise period.

To select day and time for exercising, proceed as follows:

Set the AUTO/OFF/MANUAL switch to OFF.

Set generator main circuit breaker to OFF or OPEN.

14 Generac® Power Systems, Inc.

3.6ENGINE BLOCK HEATER

This standby generator comes equipped with a block heater (Figure 3.3), similar to the block heaters used in automotive applications. The block heater is wired to a grounded plug.

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Contents Centurion Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionInside Front Cover General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature SwitchMain Circuit Breaker Generator Fuel SystemUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel SystemFuel Consumption ‹ 1.10.1 GeneratorTorque Specifications Before InstallationGenerator Installation Engine OIL RecommendationsGenerator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Total Circuit Isolation MethodGrounding the Generator Transfer Switch Start Signal Connections Battery InstallationGenerator AC Neutral Connections ‹ 2.10.1 Vented BatteriesPreparation Before START-UP Using a Standard GTS Transfer Switch ‹ 3.2.2 AUTO/OFF/MANUAL Switch‹ 3.2.3 Fault Indicator Lamp Control Console Components‹ 3.2.6 SET Exercise Time Switch Manual Transfer START-UP Automatic OperationWeekly Exercise Cycle Engine Block HeaterOverload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.4.2 Battery Fluid ‹ 4.5.2 Check Battery‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Perform Visual InspectionMiscellaneous Maintenance ‹ 4.5.10 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.11 Spark Plugs‹ 4.6.2 Battery ‹ 4.6.3 Battery Maintenance‹ 4.6.4 Battery Replacement ‹ 4.6.5 Rodent ProtectionOUT of Service Procedure ‹ 4.7.1 Removal from Service‹ 4.7.2 Return to Service Fuel Pipe SizingScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionCenturion Liquid-cooled 15 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE To Control Panel Terminal Strip Housing Governor Connector Connector Interface AssemblyCover Connector Housing ASM Motor StepperBASE,MOUNTING 1.5L STNRD&ACSTC Washer Shakeproof EXT 5/16 STLDampener Vibration Washer Flat 5/16 ZincWeld Stud Under Roof Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LPanel for Access Cover Cable Roof Acstc & Stnd Cmprtmnt 1.5L Door Weldment 1.5 EPSWasher Self Locking Dome Baffle Cntrl PNL 1.5L AcousticTo a Wire Assembly SilkscHourmeter Holder FuseHardware Switch OIL Pressure ARM Adjust AlternatorGround Wire Starter ENGINE-1.5L16 7 Tank Coolant Recovery Radiator 1.5LVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Cover AIR Cleaner Gasket AIR Cleaner AdapterWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Housing Blower Assy Rotor 10KWAssy Rotor 15KW Assy Rotor 20KWASSY,WIRE#16 RED BOOT, Battery CableBRACKET, Battery Hold Down Battery Post Cover RED+Manifold Exhaust 1.5L Nipple TOE 1.5NPTX5.5 BLK IronSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCMANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule