MGE UPS Systems 40-150kVA user manual Battery Safety, Preventive Maintenance

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Maintenance

4.0Scope

Preventive maintenance and battery safety instructions for Comet 40-150kVA UPS, and information about replacement parts, and customer service.

4.1Battery Safety

IMPORTANT SAFETY INSTRUCTIONS FOR SERVICING BATTERIES

A.Servicing of batteries should be performed or supervised by personnel knowledgeable with batteries and the required precautions. Keep unauthorized personnel away from batteries.

B.When replacing batteries, use the same model and manufacturer of batteries.

C.CAUTION — Do not dispose of battery or batteries in a fire. The battery may explode.

D.CAUTION — Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.

E.CAUTION — A battery can present a risk of electrical shock and high short-circuit current. The following precautions should be observed when working with batteries:

1.Remove watches, rings, or other metal objects.

2.Use tools with insulated handles.

3.Wear rubber gloves and boots.

4.Do not lay tools or metal parts on top of batteries.

5.Disconnect charging source prior to connecting or disconnecting battery terminals.

6.Determine if ground faults exists. If so, remove the source of ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.

4.2Preventive Maintenance

The following preventive maintenance routines should be considered the minimum requirements; your installation and site may require additional preventive maintenance to assure optimal performance from your installed Comet UPS and associated equipment. These routines should be performed twice a year (more often if required). We strongly recommend contracting MGE Customer Support Services for preventive and remedial maintenance at 1-800-438-7373.

The technician or electrician performing preventive maintenance on the UPS must be familiar with the indicators, controls, and operation of the UPS.

a.Isolate and de-energize all Comet UPS equipment for all maintenance operations. Lock and tag all upstream circuit breaker(s) during maintenance.

b.Ensure that all equipment is clean and free of dust, dirt, and debris. The exterior of the UPS enclosure may be cleaned with a mild solution of soap and water, lightly applied with a lint-free cloth.

c.Clean/replace the air intake filters, exhaust plates, and the enclosure interior with a vacuum cleaner.

d.Initiate the startup procedure, as described in Section 3.

e.Test the main operating sequences as applicable to your installation (see Section 3).

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Maintenance

4 —1

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Contents Comet 40-150kVA Page Revision History CometComet 40-150kVA Important Safety InstructionsSpecial Precautions Certification Standards Three Phase UPSSafety of Persons Product SafetyThis page left blank intentionally Contents Operation MaintenanceTables MGE Warranty & Proprietary Rights for Three Phase ProductsWarranty and Product Registration Customer Care Center Three Phase ProductsUPS Serial Number Battery Serial Number This page left blank intentionally 86-160310-00 E00 Section Descriptions Comet 40-150kVA Symbol UsageScope System Description and SpecificationsGeneral Description Single Line Diagram for the Comet 40-80kVA Major Components Detail Behind Item Rear View of the Comet 40-80kVA FU1-FU21 Control Fuses TOP Conduit Landing for Cable Access to Pcas Specifications DC Ratings Battery voltage 25 C PhasesWires Power factorAltitude Environmental Specifications Temperature6 DB15 Connector Pinouts and Designations HumidityOptions and Accessories Chaptername This page left blank intentionally For assistance InstallationReceiving HandlingEnvironmental Prerequisite to InstallationStorage May adversely affect lifeElectrical Short circuit when the unit is working on Static SwitchProper trip settings MechanicalConnections Installation ProceduresAC Output BatteryChaptername This page left blank intentionally Operation Power FlowPower Flow, For Normal Operation Power Flow, For On Battery OperationPower Flow, For Bypass Operation Graphical User Interface, Controls and IndicatorsComet Front Panel GUI, Controls and Indicators Fault Reset Emergency Power OffFault LED Battery Status LEDInverter Manual Startup Startup ProceduresPreliminary Checks Return to AC Power Operating ProceduresOperation on Battery Power Battery DurationOutput Current Overload Curve Maintenance Bypass Emergency Shutdown Using EPO/REPOForced Transfer Move the fan control switch SR2 to the OFF position Inverter Shutdown Shutdown ProceduresAlarms Powering DownBattery Safety MaintenancePreventive Maintenance Level Description Replacement PartsApplicable within the United States, Canada and Mexico User Information Warranty Extension Warranty+Product Information Return Policy for Repair of Three Phase Products RGA MGE Customer Care Center Three Phase ProductsTechnical Support and Product Services Scheduling Field Service Engineer SupportComet 40-150kVA Term used Definition / Meaning GlossaryFCC NEC This page left blank intentionally Reorder Form Scenic Avenue Costa Mesa, CA Page Page Contact MGE