MGE UPS Systems 40-150kVA user manual Major Components

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Installation and User Manual

1.2Major Components

The following is a description of the cabinets and major components. Refer to Figures 1-5 to 1-8.

UPS Cabinet

Converts the input AC power to direct current and charges the battery. DC power

 

is converted back to clean AC power by the inverter for the critical load. Section

 

3 describes the operation in detail.

Auxiliary Cabinet

Performs the voltage conversion for the input AC and/or bypass AC using step-

 

up and/or step-down transformers.

Battery Cabinet

The battery cabinet stores energy for use by the Inverter. The stored energy is

 

utilized in the event that the AC input power from the utility source fails, or falls

 

outside of acceptable tolerances. The internal Battery Charger maintains the

 

charge of the battery system. The DC output voltage of the charger is tempera-

 

ture regulated to ensure an optimal charge voltage. If a customer supplied battery

 

system is to be used, an external battery charger may be necessary.

 

The standard battery system is housed in a separate enclosure. For systems where

 

additional back-up time is required, up to two (2) additional battery cabinets are

 

available.

 

A standard battery cabinet is available in an adjacent configuration or a stand-

 

alone configuration. Adjacent battery cabinets are attached to the right side of the

 

UPS using c-brackets provided with the cabinet. Stand-alone battery cabinets

 

are remote from the UPS. Refer to the battery cabinet installation drawing for

 

more details. An external battery system can also be supplied by the customer.

Rectifier

Converts the AC input voltage from the utility source into a DC voltage, supplying

 

the Inverter.

Inverter

Converts the DC voltage supplied from either the Rectifier or the battery system into

 

a three-phase AC voltage. An AC output filter is used to achieve a computer-grade

 

sinewave output voltage waveform, with a total harmonic distortion of less than 2%

 

under linear-load conditions.

Static Switch

Transfers the load between the Inverter output and the bypass AC source without

 

interrupting the supply of power to the load, allowing the load to continue

 

operation in the event of a UPS fault. The Static Switch circuit assures that

 

voltage from the UPS output cannot be fed back to the utility input lines.

Battery System

Stores energy for use by the Inverter. The stored energy is utilized in the event

 

that the AC input power from the utility source fails, or falls outside of acceptable

 

tolerances. The internal Battery Charger maintains the charge of the battery

 

system. The DC output voltage of the charger is temperature regulated to ensure

 

an optimal charge voltage. If a customer supplied battery system is to be used,

 

an external battery charger may be necessary.

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System Description and Specifications

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Contents Comet 40-150kVA Page Revision History CometComet 40-150kVA Important Safety InstructionsSpecial Precautions Certification Standards Three Phase UPSSafety of Persons Product SafetyThis page left blank intentionally Contents Operation MaintenanceTables MGE Warranty & Proprietary Rights for Three Phase ProductsWarranty and Product Registration Customer Care Center Three Phase ProductsUPS Serial Number Battery Serial Number This page left blank intentionally 86-160310-00 E00 Section Descriptions Comet 40-150kVA Symbol UsageSystem Description and Specifications ScopeGeneral Description Single Line Diagram for the Comet 40-80kVA Major Components Detail Behind Item Rear View of the Comet 40-80kVA FU1-FU21 Control Fuses TOP Conduit Landing for Cable Access to Pcas Specifications DC Ratings Battery voltage 25 C PhasesWires Power factorAltitude Environmental Specifications Temperature6 DB15 Connector Pinouts and Designations HumidityOptions and Accessories Chaptername This page left blank intentionally For assistance InstallationReceiving HandlingEnvironmental Prerequisite to InstallationStorage May adversely affect lifeElectrical Short circuit when the unit is working on Static SwitchProper trip settings MechanicalConnections Installation ProceduresAC Output BatteryChaptername This page left blank intentionally Operation Power FlowPower Flow, For Normal Operation Power Flow, For On Battery OperationPower Flow, For Bypass Operation Graphical User Interface, Controls and IndicatorsComet Front Panel GUI, Controls and Indicators Fault Reset Emergency Power OffFault LED Battery Status LEDStartup Procedures Inverter Manual StartupPreliminary Checks Return to AC Power Operating ProceduresOperation on Battery Power Battery DurationOutput Current Overload Curve Emergency Shutdown Using EPO/REPO Maintenance BypassForced Transfer Move the fan control switch SR2 to the OFF position Inverter Shutdown Shutdown ProceduresAlarms Powering DownMaintenance Battery SafetyPreventive Maintenance Level Description Replacement PartsApplicable within the United States, Canada and Mexico Warranty Extension Warranty+ User InformationProduct Information Return Policy for Repair of Three Phase Products RGA MGE Customer Care Center Three Phase ProductsTechnical Support and Product Services Scheduling Field Service Engineer SupportComet 40-150kVA Term used Definition / Meaning GlossaryFCC NEC This page left blank intentionally Reorder Form Scenic Avenue Costa Mesa, CA Page Page Contact MGE