MGE UPS Systems 40-150kVA user manual Installation Procedures, Connections

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Comet 40-150kVA

2.5Installation Procedures

The steps to be followed are:

Placement of the UPS and associated equipment.

Connection of input power, output power, and control cables.

Installation of UPS equipment must be handled by skilled technicians and electrician's familiar with the special requirements of high-energy electrical equipment. We strongly recommend contracting MGE Customer Support Services for start-up of the installed Comet UPS system. Do not allow unqualified personnel to handle or operate the Comet UPS.

Refer to the installation drawings for proper placement and connections of auxiliary cabinets.

2.5.1Placement

Move the Comet UPS, battery cabinets (if any), and auxiliary cabinets (if any), to their final location (see Figure 2-2). For cabinets installed adjacent to each other, alignment is critical to properly install the mechanical and cable interconnections. Allow at least 36 inches clearance above all cabinets for maintenance and cooling.

Figure 2-2: Placement of UPS and other Cabinets.

AUX CAB

UPS

BATTERY CABINET(s)

For side and rear clearances, refer to each cabinet's installation drawing

36" recommended

2.6Connections

Electrical connections and cabinet interconnection will vary depending upon the configuration of your Comet UPS system. Refer to Figures 2-3 & 2-4 and to the installation drawings supplied with your equipment.

CAUTION

Before making any electrical connections, verify that all battery disconnect

 

circuit breaker (QF1) are in the “off” position. Customer-supplied upstream

 

protective devices and distribution circuits should be OFF.

 

 

2.6.1Main AC Input

The connections to be made are the three phases, and ground cables from the utility AC power source to the UPS. The main AC input cables are terminated at the "Main Input" Terminal Block (TB1) for 40-80kVA and the input busbars for 100-150kVA. Complete wiring instructions for your installation are provided on the installation drawings supplied with the equipment.

2.6.2Bypass AC Input (Optional)

The connections to be made are the three phases, and ground cables from the bypass AC input power source to the UPS. The bypass AC input cables are terminated at the "Bypass Input" Terminal Block (TB3) for 40-80kVA and the bypass busbars for 100-150kVA. This option provides a separate AC input source for bypass operation.

2.6.3Remote Emergency Power Off (REPO)

The control connections are available for "Remote Emergency Power Off" (REPO) through a customer-supplied normally closed pushbutton. With REPO connected, the jumper on the "REPO" terminal blocks must be removed.

2 — 4

Installation

86-160310-00 E00

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Contents Comet 40-150kVA Page Revision History CometComet 40-150kVA Important Safety InstructionsSafety of Persons Certification Standards Three Phase UPSProduct Safety Special PrecautionsThis page left blank intentionally Contents Operation MaintenanceWarranty and Product Registration MGE Warranty & Proprietary Rights for Three Phase ProductsCustomer Care Center Three Phase Products TablesUPS Serial Number Battery Serial Number This page left blank intentionally 86-160310-00 E00 Section Descriptions Comet 40-150kVA Symbol UsageGeneral Description System Description and SpecificationsScope Single Line Diagram for the Comet 40-80kVA Major Components Detail Behind Item Rear View of the Comet 40-80kVA FU1-FU21 Control Fuses TOP Conduit Landing for Cable Access to Pcas Specifications Wires PhasesPower factor DC Ratings Battery voltage 25 C6 DB15 Connector Pinouts and Designations Environmental Specifications TemperatureHumidity AltitudeOptions and Accessories Chaptername This page left blank intentionally Receiving InstallationHandling For assistanceStorage Prerequisite to InstallationMay adversely affect life EnvironmentalProper trip settings Short circuit when the unit is working on Static SwitchMechanical ElectricalConnections Installation ProceduresAC Output BatteryChaptername This page left blank intentionally Power Flow, For Normal Operation Power FlowPower Flow, For On Battery Operation OperationPower Flow, For Bypass Operation Graphical User Interface, Controls and IndicatorsComet Front Panel GUI, Controls and Indicators Fault LED Emergency Power OffBattery Status LED Fault ResetPreliminary Checks Startup ProceduresInverter Manual Startup Operation on Battery Power Operating ProceduresBattery Duration Return to AC PowerOutput Current Overload Curve Forced Transfer Emergency Shutdown Using EPO/REPOMaintenance Bypass Move the fan control switch SR2 to the OFF position Alarms Shutdown ProceduresPowering Down Inverter ShutdownPreventive Maintenance MaintenanceBattery Safety Level Description Replacement PartsApplicable within the United States, Canada and Mexico Product Information Warranty Extension Warranty+User Information Technical Support and Product Services MGE Customer Care Center Three Phase ProductsScheduling Field Service Engineer Support Return Policy for Repair of Three Phase Products RGAComet 40-150kVA Term used Definition / Meaning GlossaryFCC NEC This page left blank intentionally Reorder Form Scenic Avenue Costa Mesa, CA Page Page Contact MGE