Sterling 882.00249.00 manual Operator Responsibility, Maintenance Responsibility

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Operator Responsibility

The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations.

Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or through a casual attitude toward machinery formed over a period of months or years. Your employer probably has established a set of safety rules in your workplace. Those rules, this manual, or any other safety information will not keep you from being injured while operating your equipment.

Learn and always use safe operation. Cooperate with co-workers to promote safe practices. Immediately report any potentially dangerous situation to your supervisor or appropriate person.

Maintenance Responsibility

Proper maintenance is essential to safety. If you are a maintenance worker, you must make safety a priority to effectively repair and maintain equipment.

Before removing, adjusting, or replacing parts on a machine, remember to turn off all electric supplies and all accessory equipment at the machine, and disconnect and lockout electrical power. Attach warning tags to the disconnect switch.

Be sure that all non-current carrying parts are correctly connected to earth ground with an electrical conductor that complies with current codes. Install in accordance with national and local codes.

When you have completed the repair or maintenance procedure, check your work, remove your tools. Rigging, and handling equipment.

Reporting a Safety Defect

If you believe that your equipment has a defect that could cause injury, you should immediately discontinue its use and inform the manufacturer.

The principle factors that can result in injury are failure to follow proper operating procedures (i.e. lockout/tagout), or failure to maintain a clean and safe working environment.

2–Pump 12-Station Controllers

Chapter 1: Safety

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Contents SCC 2-Pump 12-Station Controllers Write Down Your Serial Numbers Here For Future ReferenceParts and Service Department Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Maintenance How to Use This Manual Safety Safety Symbols Used in this Manual Controller Safety Tags Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Mechanical Features Standard FeaturesOptional Features Electrical FeaturesSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationPump 12-Station Controllers Functional Description Uncrating InstallationMaking Control Panel Power Drop Wiring Connections Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageTypical 24-Volt Junction Box Wiring Diagram DC Controller Power Sources SetupMain Power InputsGaining Access to the Menu System Menu Tree StructureOperation Mode, Station Settings Menu Station SETTINGS? NO/YESStation Settings Menu Operation MODE? NO/YESALL Sightglass MODE? NO/YES ALL Normal MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS Set Dump Delay, Station Settings Menu SET Dump DELAY? NO/YESDump Delay 11 15.0s To Select a Station Press StationSET Input DELAY? NO/YES Set Input Delay, Station Settings MenuSet Station Alarms, Station Settings Menu SET Station ALARMS? NO/YESInput DLY 11 0.250s Alarm 11 Enabled =ENABLE N=DISABLE To Select a Station Press Hopper Alarm After 3 Loads Press Enter to SaveAssign PUMPSTATION? NO/YES Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Setting the Pump Mode Pump SETTINGS? NO/YESPump Settings Menu Pump MODE? NO/YESSET Active Pump Select Pump 1 or Changing Blowback Settings, Pump Settings Menu Blowback SETTINGS? NO/YESEnable BLOWBACK? NO/YES Select Pump 1 or USE Keypad to EnterOn Time 0.500 s Blowback Pulses Setting for PumpOFF Time 0.500 s Idle Delay TIME? NO/YES Blbk After 12 Loads Setting for PumpIdle Delay Time Settings, Pump Settings Menu System Settings Menu Idle Time 10.000 sService Settings Menu Saving Controller Settings to Flash MemoryOperation Load Time 10 63secController Description and Operation SectionText Area STATION-- Offline Time --- Logo Pump Modes Single Pump ModeDual Pump Mode P1S----- Offline P2S----- OfflineStation Icons Station Icon Segments Label DescriptionStatus Indicators Status Indicator Icons Label DescriptionKey Descriptions Controller KeypadLabel Description Operation Operation StatesRuns but no station loads Shut-Down Maintenance Updating Bios SoftwareBios Connection, Electrical Diagram Drawing A0560970LEGEND Troubleshooting General TroubleshootingSee -5 on Page 75 for Writing Parameters To FLASH-PLEASE Wait Saving Backup Controller Recovery using Flash Memory TechnologyWarranty Restrictions WarrantyWarranty Specifications AppendixWarranty Liabilities Customer ResponsibilitiesDrawings and Diagrams Pump 12 station Controller Control PanelSpare Parts List Places A0560974 Power cord A0560954ENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Controller Identification Serial Number Tag Technical Assistance Contact InformationService Settings Menu Service Only InformationRamp UP DLY 1.500s Setting for Pump n Setting the Ramp Up TimeSetting the Ramp Down Time Ramp DN DLY 8.000s Setting for Pump nSET Ramp Down TIME? NO/YES Setting the Pump Stage Time Stage Delay 3.000sSET Pump Stage TIME? NO/YES Blink Delay .500s SET LCD Blink DELAY? NO/YESSetting the LCD Blink Delay Hivac Delay 3.000s Setting for Pump n HI VAC Sensor DELAY? NO/YESSetting the Hi Vacuum Sensor Delay HV Vent DLY 10.000s Setting for Pump n HI VAC Vent DELAY? NO/YESSetting the Hi Vacuum Vent Delay HI VAC Load COUNT? NO/YES Setting the Hi Vacuum Load CountHV Load CNT BNK0 BNK1 Using the Installation Aids MenusInput MONITOR? NO/YES Input Monitor ScreenAutomatic or MANUAL? =AUTO Y=MANUAL Output CONTROL? NO/YESOutput Control Menu OUTBNK0 OUTBNK1 Using the OEM Service Menu OEM Menu Access Is NOW AvailableOEM SETTINGS? NO/YES Other Controller Restricted AreasRecovering Passwords PWL11111 PWL22222 PWL33333 PWL44444Press YES to Resume Restoring the Controller to Factory DefaultsROM Checksum Verifying Software Checksums