Sterling 882.00249.00 manual Standard Features, Optional Features, Mechanical Features

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2-3 Standard Features

Mechanical Features

Time-fill Capability. The length of time a station’s vacuum valve remains open to allow material to be drawn into its receiver.

Volume-fill Capability. The length of time a station’s vacuum valve remains open to allow material to be drawn in. The vacuum valve will close when material covers the station’s volume-fill proximity sensor or this time elapses, whichever comes first.

Pump Blowback Filter Cleaning Outputs. When this feature is enabled, the controller periodically sends compressed air backward through the pump’s air filter to dislodge accumulated dust and debris.

Electrical Features

115/1/60 supply voltage

24 VDC control voltage

Single-point power and ground connection

Non-fused disconnect switch, lockable

Branch circuit fusing

Fully accessible NEMA 12-style electrical control enclosure

Controller Features

Monitors Station status and Pump status

Allows operator to transfer stations to a standby pump when a pump fails

Electronic time delay between pump startups to prevent an excessive power demand at your facility

2-4 Optional Features

Options marked with “*” indicate options that can be factory installed or retrofitted in the field.

230/1/60 Operation. Required to operate with a 230/1/60 supply voltage.

Audible/visual alarm. Alarm light and horn assembly that can be remote mounted and wired into the controller to indicate an alarm condition.

CE Package for 220/1/50 Operation. Required in Europe and other areas that need 220/1/50 supply voltage.

2–Pump 12-Station Controllers

Chapter 2: Functional Description

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Contents SCC 2-Pump 12-Station Controllers Write Down Your Serial Numbers Here For Future ReferenceParts and Service Department Shipping Information Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Controller Safety Tags Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Standard Features Optional FeaturesMechanical Features Electrical FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationPump 12-Station Controllers Functional Description Installation Making Control Panel Power Drop Wiring ConnectionsUncrating Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageTypical 24-Volt Junction Box Wiring Diagram Setup Main PowerDC Controller Power Sources InputsGaining Access to the Menu System Menu Tree StructureStation SETTINGS? NO/YES Station Settings MenuOperation Mode, Station Settings Menu Operation MODE? NO/YESALL Normal MODE? NO/YES ALL Sightglass MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS SET Dump DELAY? NO/YES Dump Delay 11 15.0sSet Dump Delay, Station Settings Menu To Select a Station Press StationSET Input DELAY? NO/YES Set Input Delay, Station Settings MenuSET Station ALARMS? NO/YES Set Station Alarms, Station Settings MenuInput DLY 11 0.250s Alarm 11 Enabled =ENABLE N=DISABLE Alarm After 3 Loads Press Enter to Save Assign PUMPSTATION? NO/YESTo Select a Station Press Hopper Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Pump SETTINGS? NO/YES Pump Settings MenuSetting the Pump Mode Pump MODE? NO/YESSET Active Pump Select Pump 1 or Blowback SETTINGS? NO/YES Enable BLOWBACK? NO/YESChanging Blowback Settings, Pump Settings Menu Select Pump 1 or USE Keypad to EnterBlowback Pulses Setting for Pump On Time 0.500 sOFF Time 0.500 s Blbk After 12 Loads Setting for Pump Idle Delay TIME? NO/YESIdle Delay Time Settings, Pump Settings Menu System Settings Menu Idle Time 10.000 sService Settings Menu Saving Controller Settings to Flash MemoryOperation Load Time 10 63secSection Controller Description and OperationText Area Pump Modes Single Pump Mode Dual Pump ModeSTATION-- Offline Time --- Logo P1S----- Offline P2S----- OfflineStation Icons Station Icon Segments Label DescriptionStatus Indicators Status Indicator Icons Label DescriptionController Keypad Key DescriptionsLabel Description Operation Operation StatesRuns but no station loads Shut-Down Maintenance Updating Bios SoftwareBios Connection, Electrical Diagram Drawing A0560970LEGEND Troubleshooting General TroubleshootingSee -5 on Page 75 for Writing Parameters To FLASH-PLEASE Wait Saving Backup Controller Recovery using Flash Memory TechnologyWarranty Warranty SpecificationsWarranty Restrictions AppendixWarranty Liabilities Customer ResponsibilitiesDrawings and Diagrams Pump 12 station Controller Control PanelSpare Parts List Places A0560974 Power cord A0560954ENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Controller Identification Serial Number Tag Technical Assistance Contact InformationService Only Information Ramp UP DLY 1.500s Setting for Pump nService Settings Menu Setting the Ramp Up TimeRamp DN DLY 8.000s Setting for Pump n Setting the Ramp Down TimeSET Ramp Down TIME? NO/YES Stage Delay 3.000s Setting the Pump Stage TimeSET Pump Stage TIME? NO/YES SET LCD Blink DELAY? NO/YES Blink Delay .500sSetting the LCD Blink Delay HI VAC Sensor DELAY? NO/YES Hivac Delay 3.000s Setting for Pump nSetting the Hi Vacuum Sensor Delay HI VAC Vent DELAY? NO/YES HV Vent DLY 10.000s Setting for Pump nSetting the Hi Vacuum Vent Delay Setting the Hi Vacuum Load Count HI VAC Load COUNT? NO/YESHV Load CNT Using the Installation Aids Menus Input MONITOR? NO/YESBNK0 BNK1 Input Monitor ScreenOutput CONTROL? NO/YES Automatic or MANUAL? =AUTO Y=MANUALOutput Control Menu OUTBNK0 OUTBNK1 OEM Menu Access Is NOW Available OEM SETTINGS? NO/YESUsing the OEM Service Menu Other Controller Restricted AreasRecovering Passwords PWL11111 PWL22222 PWL33333 PWL44444Restoring the Controller to Factory Defaults ROM ChecksumPress YES to Resume Verifying Software Checksums