Sterling 882.00249.00 manual Maintenance

Page 6

4-2 Controller Description and Operation

35

 

Text Area

35

 

Station Icons

37

 

Status Indicators

38

 

Controller Keypad

39

4-3

Operation

40

 

Operation States

40

4-4Shut-Down

42

CHAPTER 5: MAINTENANCE

43

 

Updating BIOS Software

43

CHAPTER 6: TROUBLESHOOTING

46

6-1

General Troubleshooting

46

 

Controller Recovery using Flash Memory Technology

48

CHAPTER 7: APPENDIX

49

7-1

Warranty

49

 

Warranty Specifications

49

 

Warranty Restrictions

49

 

Warranty Liabilities

50

 

Customer Responsibilities

50

7-2

Drawings and Diagrams

51

7-3

Spare Parts List

52

7-4 Controller Identification (Serial Number) Tag

56

7-5 Technical Assistance (Contact Information)

56

 

Parts Department

56

 

Service Department

56

 

Sales Department

56

 

Contract Department

56

CHAPTER 8: SERVICE ONLY INFORMATION

57

8-1

Service Settings Menu

57

 

Setting the Ramp Up Time

57

 

Setting the Ramp Down Time

58

 

Setting the Pump Stage Time

59

 

Setting the LCD Blink Delay

60

 

Setting the Hi Vacuum Sensor Delay

61

 

Setting the Hi Vacuum Vent Delay

62

 

Setting the Hi Vacuum Load Count

63

 

Using the Installation Aids Menus

64

8-2 Other Controller Restricted Areas

67

 

Using the OEM Service Menu

67

 

Recovering Passwords

68

 

Restoring the Controller to Factory Defaults

69

2–Pump 12-Station Controllers

Chapter 1: Safety

5

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Contents SCC 2-Pump 12-Station Controllers Write Down Your Serial Numbers Here For Future ReferenceParts and Service Department Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Controller Safety Tags Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Mechanical Features Standard FeaturesOptional Features Electrical FeaturesSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationPump 12-Station Controllers Functional Description Uncrating InstallationMaking Control Panel Power Drop Wiring Connections Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageTypical 24-Volt Junction Box Wiring Diagram DC Controller Power Sources SetupMain Power InputsGaining Access to the Menu System Menu Tree StructureOperation Mode, Station Settings Menu Station SETTINGS? NO/YESStation Settings Menu Operation MODE? NO/YESALL Normal MODE? NO/YES ALL Sightglass MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS Set Dump Delay, Station Settings Menu SET Dump DELAY? NO/YESDump Delay 11 15.0s To Select a Station Press StationSET Input DELAY? NO/YES Set Input Delay, Station Settings MenuSET Station ALARMS? NO/YES Set Station Alarms, Station Settings MenuInput DLY 11 0.250s Alarm 11 Enabled =ENABLE N=DISABLE To Select a Station Press Hopper Alarm After 3 Loads Press Enter to SaveAssign PUMPSTATION? NO/YES Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Setting the Pump Mode Pump SETTINGS? NO/YESPump Settings Menu Pump MODE? NO/YESSET Active Pump Select Pump 1 or Changing Blowback Settings, Pump Settings Menu Blowback SETTINGS? NO/YESEnable BLOWBACK? NO/YES Select Pump 1 or USE Keypad to EnterBlowback Pulses Setting for Pump On Time 0.500 sOFF Time 0.500 s Blbk After 12 Loads Setting for Pump Idle Delay TIME? NO/YESIdle Delay Time Settings, Pump Settings Menu System Settings Menu Idle Time 10.000 sService Settings Menu Saving Controller Settings to Flash MemoryOperation Load Time 10 63secSection Controller Description and OperationText Area STATION-- Offline Time --- Logo Pump Modes Single Pump ModeDual Pump Mode P1S----- Offline P2S----- OfflineStation Icons Station Icon Segments Label DescriptionStatus Indicators Status Indicator Icons Label DescriptionController Keypad Key DescriptionsLabel Description Operation Operation StatesRuns but no station loads Shut-Down Maintenance Updating Bios SoftwareBios Connection, Electrical Diagram Drawing A0560970LEGEND Troubleshooting General TroubleshootingSee -5 on Page 75 for Writing Parameters To FLASH-PLEASE Wait Saving Backup Controller Recovery using Flash Memory TechnologyWarranty Restrictions WarrantyWarranty Specifications AppendixWarranty Liabilities Customer ResponsibilitiesDrawings and Diagrams Pump 12 station Controller Control PanelSpare Parts List Places A0560974 Power cord A0560954ENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Controller Identification Serial Number Tag Technical Assistance Contact InformationService Settings Menu Service Only InformationRamp UP DLY 1.500s Setting for Pump n Setting the Ramp Up TimeRamp DN DLY 8.000s Setting for Pump n Setting the Ramp Down TimeSET Ramp Down TIME? NO/YES Stage Delay 3.000s Setting the Pump Stage TimeSET Pump Stage TIME? NO/YES SET LCD Blink DELAY? NO/YES Blink Delay .500sSetting the LCD Blink Delay HI VAC Sensor DELAY? NO/YES Hivac Delay 3.000s Setting for Pump nSetting the Hi Vacuum Sensor Delay HI VAC Vent DELAY? NO/YES HV Vent DLY 10.000s Setting for Pump nSetting the Hi Vacuum Vent Delay Setting the Hi Vacuum Load Count HI VAC Load COUNT? NO/YESHV Load CNT BNK0 BNK1 Using the Installation Aids MenusInput MONITOR? NO/YES Input Monitor ScreenOutput CONTROL? NO/YES Automatic or MANUAL? =AUTO Y=MANUALOutput Control Menu OUTBNK0 OUTBNK1 Using the OEM Service Menu OEM Menu Access Is NOW AvailableOEM SETTINGS? NO/YES Other Controller Restricted AreasRecovering Passwords PWL11111 PWL22222 PWL33333 PWL44444Press YES to Resume Restoring the Controller to Factory DefaultsROM Checksum Verifying Software Checksums