Sterling 882.00249.00 manual Connecting the Control Panel to Vacuum Hoppers

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Connecting the Control Panel to Vacuum Hoppers

Refer to the wiring connection diagram in Figure 1 on the next page that applies to your application.

Note: Wire size depends on control voltage, distance, number of vacuum hoppers, and the number of wires in each raceway. Consult a qualified electrician.

1.On 24 VDC control voltage systems, run a common +24 VDC wire and a common 0 (zero) VDC wire from the controller to each vacuum hopper in the system.

Note: For safety, make sure that the +24 volt line is fused. The size of the fuse depends on the number of stations installed.

A 4 amp fuse is sufficient for a 12-station installation.

2.On all systems, run two wires to each vacuum hopper: one each from the controller to the Bin-Full switch (LS) and to the Atmospheric/Sequence-T solenoid (SOL) valve.

3.Make sure that the solenoid and the proximity switch (if supplied) on vacuum hoppers are the same voltage (24 VDC) as the control panel voltage. Consult the control panel serial tag and the solenoid valve nameplates.

4.Wire size depends on control voltage, distance, number of vacuum hoppers, and the number of wires in each raceway. Consult a qualified electrician.

5.Properly ground each hopper to reduce static build up generated by material conveying.

Connecting the Control Panel to the Pump Package

1.Wire the pump package motor starter coil (M) to the terminal provided in the control panel enclosure.

2.Wire the pump package vacuum relief valve solenoid (SOL A) to the terminal provided in the control panel enclosure.

3.Wire the pump package vacuum switch (VS) to the terminal located in the control panel enclosure.

4.On vacuum pumps with blowback, wire the pump package blowback solenoid (SOL B) to the terminal located in the control panel enclosure.

5.On 24 VDC control voltage systems, run a common +24 VDC wire and a common 0 (zero) VDC wire from the controller to each pump package in the system.

2–Pump 12-Station Controllers

Chapter 3: Installation

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Contents SCC 2-Pump 12-Station Controllers Write Down Your Serial Numbers Here For Future ReferenceParts and Service Department Shipping Information Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Controller Safety Tags Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Standard Features Optional FeaturesMechanical Features Electrical FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationPump 12-Station Controllers Functional Description Installation Making Control Panel Power Drop Wiring ConnectionsUncrating Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageTypical 24-Volt Junction Box Wiring Diagram Setup Main PowerDC Controller Power Sources InputsGaining Access to the Menu System Menu Tree StructureStation SETTINGS? NO/YES Station Settings MenuOperation Mode, Station Settings Menu Operation MODE? NO/YESALL Sightglass MODE? NO/YES ALL Normal MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS SET Dump DELAY? NO/YES Dump Delay 11 15.0sSet Dump Delay, Station Settings Menu To Select a Station Press StationSET Input DELAY? NO/YES Set Input Delay, Station Settings MenuSet Station Alarms, Station Settings Menu SET Station ALARMS? NO/YESInput DLY 11 0.250s Alarm 11 Enabled =ENABLE N=DISABLE Alarm After 3 Loads Press Enter to Save Assign PUMPSTATION? NO/YESTo Select a Station Press Hopper Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Pump SETTINGS? NO/YES Pump Settings MenuSetting the Pump Mode Pump MODE? NO/YESSET Active Pump Select Pump 1 or Blowback SETTINGS? NO/YES Enable BLOWBACK? NO/YESChanging Blowback Settings, Pump Settings Menu Select Pump 1 or USE Keypad to EnterOn Time 0.500 s Blowback Pulses Setting for PumpOFF Time 0.500 s Idle Delay TIME? NO/YES Blbk After 12 Loads Setting for PumpIdle Delay Time Settings, Pump Settings Menu System Settings Menu Idle Time 10.000 sService Settings Menu Saving Controller Settings to Flash MemoryOperation Load Time 10 63secController Description and Operation SectionText Area Pump Modes Single Pump Mode Dual Pump ModeSTATION-- Offline Time --- Logo P1S----- Offline P2S----- OfflineStation Icons Station Icon Segments Label DescriptionStatus Indicators Status Indicator Icons Label DescriptionKey Descriptions Controller KeypadLabel Description Operation Operation StatesRuns but no station loads Shut-Down Maintenance Updating Bios SoftwareBios Connection, Electrical Diagram Drawing A0560970LEGEND Troubleshooting General TroubleshootingSee -5 on Page 75 for Writing Parameters To FLASH-PLEASE Wait Saving Backup Controller Recovery using Flash Memory TechnologyWarranty Warranty SpecificationsWarranty Restrictions AppendixWarranty Liabilities Customer ResponsibilitiesDrawings and Diagrams Pump 12 station Controller Control PanelSpare Parts List Places A0560974 Power cord A0560954ENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Controller Identification Serial Number Tag Technical Assistance Contact InformationService Only Information Ramp UP DLY 1.500s Setting for Pump nService Settings Menu Setting the Ramp Up TimeSetting the Ramp Down Time Ramp DN DLY 8.000s Setting for Pump nSET Ramp Down TIME? NO/YES Setting the Pump Stage Time Stage Delay 3.000sSET Pump Stage TIME? NO/YES Blink Delay .500s SET LCD Blink DELAY? NO/YESSetting the LCD Blink Delay Hivac Delay 3.000s Setting for Pump n HI VAC Sensor DELAY? NO/YESSetting the Hi Vacuum Sensor Delay HV Vent DLY 10.000s Setting for Pump n HI VAC Vent DELAY? NO/YESSetting the Hi Vacuum Vent Delay HI VAC Load COUNT? NO/YES Setting the Hi Vacuum Load CountHV Load CNT Using the Installation Aids Menus Input MONITOR? NO/YESBNK0 BNK1 Input Monitor ScreenAutomatic or MANUAL? =AUTO Y=MANUAL Output CONTROL? NO/YESOutput Control Menu OUTBNK0 OUTBNK1 OEM Menu Access Is NOW Available OEM SETTINGS? NO/YESUsing the OEM Service Menu Other Controller Restricted AreasRecovering Passwords PWL11111 PWL22222 PWL33333 PWL44444Restoring the Controller to Factory Defaults ROM ChecksumPress YES to Resume Verifying Software Checksums