Sterling 882.00249.00 manual Controller Safety Tags, Wear Safety Glasses and Work Gloves

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Controller Safety Tags

 

 

High Voltage Inside

 

Read Operation and Installation

 

Enclosure

 

Manual

 

 

 

1-2 Warnings and Precautions

Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international regulations.

To avoid possible personal injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices:

;Read and follow these operation and installation instructions when installing, operating, and maintaining this equipment. If these instructions become damaged or unreadable, additional copies are available from the manufacturer.

;Follow all SAFETY CODES.

;Wear SAFETY GLASSES and WORK GLOVES.

;Work only with approved tools and devices.

;Disconnect and/or lock out power before servicing or maintaining the equipment.

;Use care when LOADING, UNLOADING, RIGGING, or MOVING this equipment.

;Operate this equipment within design specifications.

;OPEN, TAG, and LOCK ALL DISCONNECTS before working on equipment. You should remove the fuses and carry them with you.

;Make sure the equipment and components are properly GROUNDED before you switch on power.

;Use extreme caution when working with your conveying system. HIGH VACUUM can be dangerous. Keep body parts, tools, clothing, and debris away from vacuum inlets.

;When welding or brazing in or around this equipment, make sure VENTILATION is ADEQUATE. PROTECT adjacent materials from flame or sparks by shielding with sheet metal. An approved FIRE EXTINGUISHER should be close at hand and ready for use if needed.

;Do not restore power until you remove all tools, test equipment, etc., and the equipment and related components are fully reassembled.

;Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment.

We have long recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration. We expect you, as a user, to abide by the foregoing recommendations in order to make operator safety a reality.

2–Pump 12-Station Controllers

Chapter 1: Safety

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Contents SCC 2-Pump 12-Station Controllers Write Down Your Serial Numbers Here For Future ReferenceParts and Service Department Shipping Information Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Controller Safety Tags Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Standard Features Optional FeaturesMechanical Features Electrical FeaturesSafety Devices and Interlocks Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationPump 12-Station Controllers Functional Description Installation Making Control Panel Power Drop Wiring ConnectionsUncrating Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageTypical 24-Volt Junction Box Wiring Diagram Setup Main PowerDC Controller Power Sources InputsGaining Access to the Menu System Menu Tree StructureStation SETTINGS? NO/YES Station Settings MenuOperation Mode, Station Settings Menu Operation MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS ALL Normal MODE? NO/YESALL Sightglass MODE? NO/YES SET Dump DELAY? NO/YES Dump Delay 11 15.0sSet Dump Delay, Station Settings Menu To Select a Station Press StationSET Input DELAY? NO/YES Set Input Delay, Station Settings MenuInput DLY 11 0.250s SET Station ALARMS? NO/YESSet Station Alarms, Station Settings Menu Alarm 11 Enabled =ENABLE N=DISABLE Alarm After 3 Loads Press Enter to Save Assign PUMPSTATION? NO/YESTo Select a Station Press Hopper Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Pump SETTINGS? NO/YES Pump Settings MenuSetting the Pump Mode Pump MODE? NO/YESSET Active Pump Select Pump 1 or Blowback SETTINGS? NO/YES Enable BLOWBACK? NO/YESChanging Blowback Settings, Pump Settings Menu Select Pump 1 or USE Keypad to EnterOFF Time 0.500 s Blowback Pulses Setting for PumpOn Time 0.500 s Idle Delay Time Settings, Pump Settings Menu Blbk After 12 Loads Setting for PumpIdle Delay TIME? NO/YES System Settings Menu Idle Time 10.000 sService Settings Menu Saving Controller Settings to Flash MemoryOperation Load Time 10 63secText Area SectionController Description and Operation Pump Modes Single Pump Mode Dual Pump ModeSTATION-- Offline Time --- Logo P1S----- Offline P2S----- OfflineStation Icons Station Icon Segments Label DescriptionStatus Indicators Status Indicator Icons Label DescriptionLabel Description Controller KeypadKey Descriptions Operation Operation StatesRuns but no station loads Shut-Down Maintenance Updating Bios SoftwareBios Connection, Electrical Diagram Drawing A0560970LEGEND Troubleshooting General TroubleshootingSee -5 on Page 75 for Writing Parameters To FLASH-PLEASE Wait Saving Backup Controller Recovery using Flash Memory TechnologyWarranty Warranty SpecificationsWarranty Restrictions AppendixWarranty Liabilities Customer ResponsibilitiesDrawings and Diagrams Pump 12 station Controller Control PanelSpare Parts List Places A0560974 Power cord A0560954ENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Controller Identification Serial Number Tag Technical Assistance Contact InformationService Only Information Ramp UP DLY 1.500s Setting for Pump nService Settings Menu Setting the Ramp Up TimeSET Ramp Down TIME? NO/YES Ramp DN DLY 8.000s Setting for Pump nSetting the Ramp Down Time SET Pump Stage TIME? NO/YES Stage Delay 3.000sSetting the Pump Stage Time Setting the LCD Blink Delay SET LCD Blink DELAY? NO/YESBlink Delay .500s Setting the Hi Vacuum Sensor Delay HI VAC Sensor DELAY? NO/YESHivac Delay 3.000s Setting for Pump n Setting the Hi Vacuum Vent Delay HI VAC Vent DELAY? NO/YESHV Vent DLY 10.000s Setting for Pump n HV Load CNT Setting the Hi Vacuum Load CountHI VAC Load COUNT? NO/YES Using the Installation Aids Menus Input MONITOR? NO/YESBNK0 BNK1 Input Monitor ScreenOutput Control Menu Output CONTROL? NO/YESAutomatic or MANUAL? =AUTO Y=MANUAL OUTBNK0 OUTBNK1 OEM Menu Access Is NOW Available OEM SETTINGS? NO/YESUsing the OEM Service Menu Other Controller Restricted AreasRecovering Passwords PWL11111 PWL22222 PWL33333 PWL44444Restoring the Controller to Factory Defaults ROM ChecksumPress YES to Resume Verifying Software Checksums