Sterling 882.00249.00 manual Parts and Service Department

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Please note that our address and phone information has changed. Please reference this page for updated contact information.

These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon. Please contact the ACS Group for more current information about these manuals and their warnings and precautions.

Parts and Service Department

The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service.

For immediate assistance, please contact:

North, Central and South America, 8am – 5pm CST +1 (800) 483-3919 for drying, conveying, heating and cooling and automation. For size reduction: +1 (800) 229-2919.

North America, emergencies after 5pm CST (847) 439-5855

North America email: acsuscanadacustserv@corpemail.com

Mexico, Central & South America

Email: acslatinamericacustserv@corpemail.com

Europe, Middle East & Africa +48 22 390 9720

Email: acseuropecustserv@corpemail.com

India +91 21 35329112

Email: acsindiacustserv@corpemail.com

Asia/Australia +86 512 8717 1919

Email: acsasiacustserv@corpemail.com

Sales and Contracting Department

Our products are sold by a worldwide network of independent sales representatives. Contact our Sales Department for the name of the sales representative nearest you.

Let us install your system. The Contract Department offers any or all of these services: project planning; system packages including drawings; equipment, labor, and construction materials; and union or non-union installations.

For assistance with your sales or system contracting needs please Call:

North, Central and South America +1 (262) 641-8600 or +1 (847) 273-7700 Monday–Friday, 8am–5pm CST

Europe/Middle East/Africa +48 22 390 9720

India +91 21 35329112

Asia/Australia +86 512 8717 1919

Facilities:

ACS offers facilities around the world to service you no matter where you are located. For more information, please visit us at www.acscorporate.com

United States:

Asia/Australia:

India

 

 

 

ACS Suzhou

ACS India

ACS Schaumburg – Corporate Offices

Gat No. 191/1, Sandbhor Complex

1100 E. Woodfield Road

109 Xingpu Road SIP

Mhalunge, Chakan, Tal Khed,

Suite 588

 

 

Suzhou, China 215126

Dist. Pune 410501, India

Schaumburg, IL 60173

Phone: + 86 8717 1919

Phone: +91 21 35329112

Phone: + 1 847 273 7700

Fax: +86 512 8717 1916

Fax: + 91 20 40147576

Fax: + 1 847 273 7804

Europe/Middle East/Africa:

 

 

 

 

 

ACS New Berlin – Manufacturing Facility

ACS Warsaw

 

2900 S. 160

th

Street

 

 

Ul. Działkowa 115

 

New Berlin, WI 53151

 

Phone : +1 262 641 8600

02-234 Warszawa

Phone: + 48 22 390 9720

Fax: + 1 262 641 8653

Fax: +48 22 390 9724

 

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Contents SCC 2-Pump 12-Station Controllers Write Down Your Serial Numbers Here For Future ReferenceParts and Service Department Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Controller Safety Tags Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Mechanical Features Standard FeaturesOptional Features Electrical FeaturesSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationPump 12-Station Controllers Functional Description Uncrating InstallationMaking Control Panel Power Drop Wiring Connections Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageTypical 24-Volt Junction Box Wiring Diagram DC Controller Power Sources SetupMain Power InputsGaining Access to the Menu System Menu Tree StructureOperation Mode, Station Settings Menu Station SETTINGS? NO/YESStation Settings Menu Operation MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS ALL Normal MODE? NO/YESALL Sightglass MODE? NO/YES Set Dump Delay, Station Settings Menu SET Dump DELAY? NO/YESDump Delay 11 15.0s To Select a Station Press StationSET Input DELAY? NO/YES Set Input Delay, Station Settings MenuInput DLY 11 0.250s SET Station ALARMS? NO/YESSet Station Alarms, Station Settings Menu Alarm 11 Enabled =ENABLE N=DISABLE To Select a Station Press Hopper Alarm After 3 Loads Press Enter to SaveAssign PUMPSTATION? NO/YES Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Setting the Pump Mode Pump SETTINGS? NO/YESPump Settings Menu Pump MODE? NO/YESSET Active Pump Select Pump 1 or Changing Blowback Settings, Pump Settings Menu Blowback SETTINGS? NO/YESEnable BLOWBACK? NO/YES Select Pump 1 or USE Keypad to EnterOFF Time 0.500 s Blowback Pulses Setting for PumpOn Time 0.500 s Idle Delay Time Settings, Pump Settings Menu Blbk After 12 Loads Setting for PumpIdle Delay TIME? NO/YES System Settings Menu Idle Time 10.000 sService Settings Menu Saving Controller Settings to Flash MemoryOperation Load Time 10 63secText Area SectionController Description and Operation STATION-- Offline Time --- Logo Pump Modes Single Pump ModeDual Pump Mode P1S----- Offline P2S----- OfflineStation Icons Station Icon Segments Label DescriptionStatus Indicators Status Indicator Icons Label DescriptionLabel Description Controller KeypadKey Descriptions Operation Operation StatesRuns but no station loads Shut-Down Maintenance Updating Bios SoftwareBios Connection, Electrical Diagram Drawing A0560970LEGEND Troubleshooting General TroubleshootingSee -5 on Page 75 for Writing Parameters To FLASH-PLEASE Wait Saving Backup Controller Recovery using Flash Memory TechnologyWarranty Restrictions WarrantyWarranty Specifications AppendixWarranty Liabilities Customer ResponsibilitiesDrawings and Diagrams Pump 12 station Controller Control PanelSpare Parts List Places A0560974 Power cord A0560954ENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Controller Identification Serial Number Tag Technical Assistance Contact InformationService Settings Menu Service Only InformationRamp UP DLY 1.500s Setting for Pump n Setting the Ramp Up TimeSET Ramp Down TIME? NO/YES Ramp DN DLY 8.000s Setting for Pump nSetting the Ramp Down Time SET Pump Stage TIME? NO/YES Stage Delay 3.000sSetting the Pump Stage Time Setting the LCD Blink Delay SET LCD Blink DELAY? NO/YESBlink Delay .500s Setting the Hi Vacuum Sensor Delay HI VAC Sensor DELAY? NO/YESHivac Delay 3.000s Setting for Pump n Setting the Hi Vacuum Vent Delay HI VAC Vent DELAY? NO/YESHV Vent DLY 10.000s Setting for Pump n HV Load CNT Setting the Hi Vacuum Load CountHI VAC Load COUNT? NO/YES BNK0 BNK1 Using the Installation Aids MenusInput MONITOR? NO/YES Input Monitor ScreenOutput Control Menu Output CONTROL? NO/YESAutomatic or MANUAL? =AUTO Y=MANUAL OUTBNK0 OUTBNK1 Using the OEM Service Menu OEM Menu Access Is NOW AvailableOEM SETTINGS? NO/YES Other Controller Restricted AreasRecovering Passwords PWL11111 PWL22222 PWL33333 PWL44444Press YES to Resume Restoring the Controller to Factory DefaultsROM Checksum Verifying Software Checksums