Sterling 882.00249.00 manual General Responsibility

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1-3 Responsibility

These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine.

All personnel engaged in the use of the machine should become familiar with its operation as described in this manual.

Proper operation of the machine promotes safety for the operator and all workers in its vicinity.

Each individual must take responsibility for observing the prescribed safety rules as outlined. All warning and danger signs must be observed and obeyed. All actual or potential danger areas must be reported to your immediate supervisor.

General Responsibility

No mater who you are, safety is important. Owners, operators and maintenance personnel must realize that every day, safety is a vital part of their jobs.

If your main concern is loss of productivity, remember that production is always affected in a negative way following an accident. The following are some of the ways that accidents can affect your production:

Loss of a skilled operator (temporarily or permanently)

Breakdown of shop morale

Costly damage to equipment

Downtime

An effective safety program is responsible and economically sound.

Organize a safety committee or group, and hold regular meetings. Promote this group from the management level. Through this group, the safety program can be continually reviewed, maintained, and improved. Keep minutes or a record of the meetings.

Hold daily equipment inspections in addition to regular maintenance checks. You will keep your equipment safe for production and exhibit your commitment to safety.

Please read and use this manual as a guide to equipment safety. This manual contains safety warnings throughout, specific to each function and point of operation.

2–Pump 12-Station Controllers

Chapter 1: Safety

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Contents Write Down Your Serial Numbers Here For Future Reference SCC 2-Pump 12-Station ControllersParts and Service Department Unpacking and Inspection Shipping InformationEvent of Shipping Damage If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Controller Safety TagsGeneral Responsibility ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Optional Features Standard FeaturesMechanical Features Electrical FeaturesSafety Circuit Standards Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationPump 12-Station Controllers Functional Description Making Control Panel Power Drop Wiring Connections InstallationUncrating Mounting the Control PanelConnecting the Control Panel to the Pump Package Connecting the Control Panel to Vacuum HoppersTypical 24-Volt Junction Box Wiring Diagram Main Power SetupDC Controller Power Sources InputsMenu Tree Structure Gaining Access to the Menu SystemStation Settings Menu Station SETTINGS? NO/YESOperation Mode, Station Settings Menu Operation MODE? NO/YESALL Normal MODE? NO/YES ALL Sightglass MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS Dump Delay 11 15.0s SET Dump DELAY? NO/YESSet Dump Delay, Station Settings Menu To Select a Station Press StationSet Input Delay, Station Settings Menu SET Input DELAY? NO/YESSET Station ALARMS? NO/YES Set Station Alarms, Station Settings MenuInput DLY 11 0.250s Alarm 11 Enabled =ENABLE N=DISABLE Assign PUMPSTATION? NO/YES Alarm After 3 Loads Press Enter to SaveTo Select a Station Press Hopper Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Pump Settings Menu Pump SETTINGS? NO/YESSetting the Pump Mode Pump MODE? NO/YESSET Active Pump Select Pump 1 or Enable BLOWBACK? NO/YES Blowback SETTINGS? NO/YESChanging Blowback Settings, Pump Settings Menu Select Pump 1 or USE Keypad to EnterBlowback Pulses Setting for Pump On Time 0.500 sOFF Time 0.500 s Blbk After 12 Loads Setting for Pump Idle Delay TIME? NO/YESIdle Delay Time Settings, Pump Settings Menu Idle Time 10.000 s System Settings MenuSaving Controller Settings to Flash Memory Service Settings MenuLoad Time 10 63sec OperationSection Controller Description and OperationText Area Dual Pump Mode Pump Modes Single Pump ModeSTATION-- Offline Time --- Logo P1S----- Offline P2S----- OfflineStation Icon Segments Label Description Station IconsStatus Indicator Icons Label Description Status IndicatorsController Keypad Key DescriptionsLabel Description Operation States OperationRuns but no station loads Shut-Down Updating Bios Software MaintenanceBios Connection, Electrical Diagram Drawing A0560970LEGEND General Troubleshooting TroubleshootingSee -5 on Page 75 for Controller Recovery using Flash Memory Technology Writing Parameters To FLASH-PLEASE Wait Saving BackupWarranty Specifications WarrantyWarranty Restrictions AppendixCustomer Responsibilities Warranty LiabilitiesPump 12 station Controller Control Panel Drawings and DiagramsPlaces A0560974 Power cord A0560954 Spare Parts ListENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Technical Assistance Contact Information Controller Identification Serial Number TagRamp UP DLY 1.500s Setting for Pump n Service Only InformationService Settings Menu Setting the Ramp Up TimeRamp DN DLY 8.000s Setting for Pump n Setting the Ramp Down TimeSET Ramp Down TIME? NO/YES Stage Delay 3.000s Setting the Pump Stage TimeSET Pump Stage TIME? NO/YES SET LCD Blink DELAY? NO/YES Blink Delay .500sSetting the LCD Blink Delay HI VAC Sensor DELAY? NO/YES Hivac Delay 3.000s Setting for Pump nSetting the Hi Vacuum Sensor Delay HI VAC Vent DELAY? NO/YES HV Vent DLY 10.000s Setting for Pump nSetting the Hi Vacuum Vent Delay Setting the Hi Vacuum Load Count HI VAC Load COUNT? NO/YESHV Load CNT Input MONITOR? NO/YES Using the Installation Aids MenusBNK0 BNK1 Input Monitor ScreenOutput CONTROL? NO/YES Automatic or MANUAL? =AUTO Y=MANUALOutput Control Menu OUTBNK0 OUTBNK1 OEM SETTINGS? NO/YES OEM Menu Access Is NOW AvailableUsing the OEM Service Menu Other Controller Restricted AreasPWL11111 PWL22222 PWL33333 PWL44444 Recovering PasswordsROM Checksum Restoring the Controller to Factory DefaultsPress YES to Resume Verifying Software Checksums