Sterling 882.00249.00 manual How to Use This Manual, Safety Symbols Used in this Manual

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Chapter 1: Safety

1-1 How to Use This Manual

Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity.

This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer.

The Functional Description section outlines models covered, standard features, and optional features. Additional sections within the manual provide instructions for installation, pre- operational procedures, operation, preventive maintenance, and corrective maintenance.

The Installation chapter includes required data for receiving, unpacking, inspecting, and setup of the equipment. We can also provide the assistance of a factory-trained technician to help train your operator(s) for a nominal charge. This section includes instructions, checks, and adjustments that should be followed before commencing with operation of the equipment. These instructions are intended to supplement standard shop procedures performed at shift, daily, and weekly intervals.

The Operation chapter includes a description of electrical and mechanical controls, in addition to information for operating the equipment safely and efficiently.

The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equipment requiring service. Preventive maintenance sections are included to ensure that your equipment provides excellent, long service.

The Troubleshooting chapter serves as a guide for identification of most common problems. Potential problems are listed, along with possible causes and related solutions.

The Appendix contains technical specifications, drawings, schematics, and parts lists. A spare parts list with part numbers specific to your machine is provided with your shipping paperwork package. Refer to this section for a listing of spare parts for purchase. Have your serial number and model number ready when ordering.

Safety Symbols Used in this Manual

The following safety alert symbols are used to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid possible injury or death.

Danger! DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Warning! WARNING indicates a potentially hazardous situation or practice which, if not avoided, could result in death or serious injury.

Caution! CAUTION indicates a potentially hazardous situation or practice which, if not avoided, may result in minor or moderate injury or in property damage.

2–Pump 12-Station Controllers

Chapter 1: Safety

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Contents Write Down Your Serial Numbers Here For Future Reference SCC 2-Pump 12-Station ControllersParts and Service Department If the Shipment is Not Complete Shipping InformationUnpacking and Inspection Event of Shipping DamageReturns Warranty ReturnsCredit Returns Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Controller Safety TagsGeneral Responsibility ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Electrical Features Standard FeaturesOptional Features Mechanical FeaturesFail Safe Operation Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-OutsPump 12-Station Controllers Functional Description Mounting the Control Panel InstallationMaking Control Panel Power Drop Wiring Connections UncratingConnecting the Control Panel to the Pump Package Connecting the Control Panel to Vacuum HoppersTypical 24-Volt Junction Box Wiring Diagram Inputs SetupMain Power DC Controller Power SourcesMenu Tree Structure Gaining Access to the Menu SystemOperation MODE? NO/YES Station SETTINGS? NO/YESStation Settings Menu Operation Mode, Station Settings MenuALL Sightglass MODE? NO/YES ALL Normal MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS To Select a Station Press Station SET Dump DELAY? NO/YESDump Delay 11 15.0s Set Dump Delay, Station Settings MenuSet Input Delay, Station Settings Menu SET Input DELAY? NO/YESSet Station Alarms, Station Settings Menu SET Station ALARMS? NO/YESInput DLY 11 0.250s Alarm 11 Enabled =ENABLE N=DISABLE Assigning a Pump to a Station Alarm After 3 Loads Press Enter to SaveAssign PUMPSTATION? NO/YES To Select a Station Press HopperStation 10 Pump Select Pump 1 or Pump MODE? NO/YES Pump SETTINGS? NO/YESPump Settings Menu Setting the Pump ModeSET Active Pump Select Pump 1 or Select Pump 1 or USE Keypad to Enter Blowback SETTINGS? NO/YESEnable BLOWBACK? NO/YES Changing Blowback Settings, Pump Settings MenuOn Time 0.500 s Blowback Pulses Setting for PumpOFF Time 0.500 s Idle Delay TIME? NO/YES Blbk After 12 Loads Setting for PumpIdle Delay Time Settings, Pump Settings Menu Idle Time 10.000 s System Settings MenuSaving Controller Settings to Flash Memory Service Settings MenuLoad Time 10 63sec OperationController Description and Operation SectionText Area P1S----- Offline P2S----- Offline Pump Modes Single Pump ModeDual Pump Mode STATION-- Offline Time --- LogoStation Icon Segments Label Description Station IconsStatus Indicator Icons Label Description Status IndicatorsKey Descriptions Controller KeypadLabel Description Operation States OperationRuns but no station loads Shut-Down Updating Bios Software MaintenanceBios Connection, Electrical Diagram Drawing A0560970LEGEND General Troubleshooting TroubleshootingSee -5 on Page 75 for Controller Recovery using Flash Memory Technology Writing Parameters To FLASH-PLEASE Wait Saving BackupAppendix WarrantyWarranty Specifications Warranty RestrictionsCustomer Responsibilities Warranty LiabilitiesPump 12 station Controller Control Panel Drawings and DiagramsPlaces A0560974 Power cord A0560954 Spare Parts ListENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Technical Assistance Contact Information Controller Identification Serial Number TagSetting the Ramp Up Time Service Only InformationRamp UP DLY 1.500s Setting for Pump n Service Settings MenuSetting the Ramp Down Time Ramp DN DLY 8.000s Setting for Pump nSET Ramp Down TIME? NO/YES Setting the Pump Stage Time Stage Delay 3.000sSET Pump Stage TIME? NO/YES Blink Delay .500s SET LCD Blink DELAY? NO/YESSetting the LCD Blink Delay Hivac Delay 3.000s Setting for Pump n HI VAC Sensor DELAY? NO/YESSetting the Hi Vacuum Sensor Delay HV Vent DLY 10.000s Setting for Pump n HI VAC Vent DELAY? NO/YESSetting the Hi Vacuum Vent Delay HI VAC Load COUNT? NO/YES Setting the Hi Vacuum Load CountHV Load CNT Input Monitor Screen Using the Installation Aids MenusInput MONITOR? NO/YES BNK0 BNK1Automatic or MANUAL? =AUTO Y=MANUAL Output CONTROL? NO/YESOutput Control Menu OUTBNK0 OUTBNK1 Other Controller Restricted Areas OEM Menu Access Is NOW AvailableOEM SETTINGS? NO/YES Using the OEM Service MenuPWL11111 PWL22222 PWL33333 PWL44444 Recovering PasswordsVerifying Software Checksums Restoring the Controller to Factory DefaultsROM Checksum Press YES to Resume
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