Sterling 882.00249.00 manual Safety Devices and Interlocks, Safety Circuit Standards

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2-5 Safety Devices and Interlocks

This section includes information on safety devices and procedures that are inherent to the Controller. This manual is not intended to supersede or alter safety standards established by the user of this equipment. Instead, the material contained in this section is recommended to supplement these procedures in order to provide a safer working environment.

At the completion of this section, the operator and maintenance personnel will be able to do the following:

Identify and locate specific safety devices.

Understand the proper use of the safety devices provided.

Describe the function of the safety device.

Safety Circuit Standards

Safety circuits used in industrial systems protect the operator and maintenance personnel from dangerous energy. They also provide a means of locking out or isolating the energy for servicing equipment.

Various agencies have contributed to the establishment of safety standards that apply to the design and manufacture of automated equipment. The Occupational Safety and Health Administration (OSHA) and the Joint Industrial council (JIC) are just a few of the organizations that have joined with the plastics industry to develop safety standards.

Every effort has been made to incorporate these standards into the design of the conveying system; however, it is the responsibility of the personnel operating and maintaining the equipment to familiarize themselves with the safety procedures and the proper use of any safety devices.

Fail Safe Operation

If a safety device or circuit should fail, the design must be such that the failure causes a “Safe” condition. As an example, a safety switch must be a normally open switch. The switch must be held closed with the device it is to protect. If the switch fails, it will go to the open condition, tripping out the safety circuit.

At no time should the safety device fail and allow the operation to continue for example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run.

Safety Device Lock-Outs

Some safety devices disconnect electrical energy from a circuit. The safety devices that are used in this Controller are primarily concerned with electrical power disconnection.

WARNING! Always disconnect and lockout all electrical power and pneumatic (i.e. compressed air) sources prior to servicing the 2-Pump, 12-Station Controller. Failure to do so may result in serious injury. No one but the person who installed the lockout may remove it.

2–Pump 12-Station Controllers

Chapter 2: Functional Description

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Contents Write Down Your Serial Numbers Here For Future Reference SCC 2-Pump 12-Station ControllersParts and Service Department Unpacking and Inspection Shipping InformationEvent of Shipping Damage If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Controller Safety TagsGeneral Responsibility Responsibility Reporting a Safety Defect Maintenance Responsibility Operator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Optional Features Standard FeaturesMechanical Features Electrical FeaturesSafety Circuit Standards Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationPump 12-Station Controllers Functional Description Making Control Panel Power Drop Wiring Connections InstallationUncrating Mounting the Control PanelConnecting the Control Panel to the Pump Package Connecting the Control Panel to Vacuum HoppersTypical 24-Volt Junction Box Wiring Diagram Main Power SetupDC Controller Power Sources InputsMenu Tree Structure Gaining Access to the Menu SystemStation Settings Menu Station SETTINGS? NO/YESOperation Mode, Station Settings Menu Operation MODE? NO/YESALL Sightglass MODE? NO/YES ALL Normal MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS Dump Delay 11 15.0s SET Dump DELAY? NO/YESSet Dump Delay, Station Settings Menu To Select a Station Press StationSet Input Delay, Station Settings Menu SET Input DELAY? NO/YESSet Station Alarms, Station Settings Menu SET Station ALARMS? NO/YESInput DLY 11 0.250s Alarm 11 Enabled =ENABLE N=DISABLE Assign PUMPSTATION? NO/YES Alarm After 3 Loads Press Enter to SaveTo Select a Station Press Hopper Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Pump Settings Menu Pump SETTINGS? NO/YESSetting the Pump Mode Pump MODE? NO/YESSET Active Pump Select Pump 1 or Enable BLOWBACK? NO/YES Blowback SETTINGS? NO/YESChanging Blowback Settings, Pump Settings Menu Select Pump 1 or USE Keypad to EnterOn Time 0.500 s Blowback Pulses Setting for PumpOFF Time 0.500 s Idle Delay TIME? NO/YES Blbk After 12 Loads Setting for PumpIdle Delay Time Settings, Pump Settings Menu Idle Time 10.000 s System Settings MenuSaving Controller Settings to Flash Memory Service Settings MenuLoad Time 10 63sec OperationController Description and Operation SectionText Area Dual Pump Mode Pump Modes Single Pump ModeSTATION-- Offline Time --- Logo P1S----- Offline P2S----- OfflineStation Icon Segments Label Description Station IconsStatus Indicator Icons Label Description Status IndicatorsKey Descriptions Controller KeypadLabel Description Operation States OperationRuns but no station loads Shut-Down Updating Bios Software MaintenanceBios Connection, Electrical Diagram Drawing A0560970LEGEND General Troubleshooting TroubleshootingSee -5 on Page 75 for Controller Recovery using Flash Memory Technology Writing Parameters To FLASH-PLEASE Wait Saving BackupWarranty Specifications WarrantyWarranty Restrictions AppendixCustomer Responsibilities Warranty LiabilitiesPump 12 station Controller Control Panel Drawings and DiagramsPlaces A0560974 Power cord A0560954 Spare Parts ListENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Technical Assistance Contact Information Controller Identification Serial Number TagRamp UP DLY 1.500s Setting for Pump n Service Only InformationService Settings Menu Setting the Ramp Up TimeSetting the Ramp Down Time Ramp DN DLY 8.000s Setting for Pump nSET Ramp Down TIME? NO/YES Setting the Pump Stage Time Stage Delay 3.000sSET Pump Stage TIME? NO/YES Blink Delay .500s SET LCD Blink DELAY? NO/YESSetting the LCD Blink Delay Hivac Delay 3.000s Setting for Pump n HI VAC Sensor DELAY? NO/YESSetting the Hi Vacuum Sensor Delay HV Vent DLY 10.000s Setting for Pump n HI VAC Vent DELAY? NO/YESSetting the Hi Vacuum Vent Delay HI VAC Load COUNT? NO/YES Setting the Hi Vacuum Load CountHV Load CNT Input MONITOR? NO/YES Using the Installation Aids MenusBNK0 BNK1 Input Monitor ScreenAutomatic or MANUAL? =AUTO Y=MANUAL Output CONTROL? NO/YESOutput Control Menu OUTBNK0 OUTBNK1 OEM SETTINGS? NO/YES OEM Menu Access Is NOW AvailableUsing the OEM Service Menu Other Controller Restricted AreasPWL11111 PWL22222 PWL33333 PWL44444 Recovering PasswordsROM Checksum Restoring the Controller to Factory DefaultsPress YES to Resume Verifying Software Checksums