Sterling 882.00249.00 manual Operation States

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4-3 Operation

Your 12 station controller electrically controls valves and solenoids to convey material from a central location to individual stations as needed. The controller works within this process by sensing a material demand and responds in a timely fashion to that demand.

An active signal sent from a demand sensor prompts the controller to place the station in a demand queue. The controller responds to this condition by loading the stations in a first come, first served basis. This is the most efficient manner of conveying material to different- sized stations.

The basic sequence of a normal load operation is:

1.Sense the demand from a station.

2.Add that station demand into the queue.

3.When required, remove the station from the queue.

4.If required, start the vacuum pump.

5.Open the sequence valve.

6.Load the station until the volume sensor activates or load time expires.

7.Close the sequence valve.

8.Continue on to load the next station in the queue.

9.If no demand is present in system after a short delay, then shut down the system vacuum pump.

Operation States

Label

Description

OFFLINE

The OFFLINE operation state is the default state at the point when you apply

 

power to the controller. While in this state, all outputs in the system are

 

deactivated and access to the menu system is permitted. All station demands

 

are ignored.

 

 

IDLE (Startup)

If you press the START/STOP key in the OFFLINE state, the controller

 

enters the IDLE (Startup) state. If no demand is on the system, the controller

 

immediately enters the READY state. With a valid demand, the IDLE

 

(Startup) state allows the pump to get up to speed before starting to load a

 

station.

 

While in the IDLE (Startup) state, all station sequence valves are closed and

 

the vent valve is open. The vent valve allows the vacuum pump to vent to

 

atmosphere, keeping the system from becoming depressurized.

 

 

2–Pump 12-Station Controllers

Chapter 4: Operation

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Contents Write Down Your Serial Numbers Here For Future Reference SCC 2-Pump 12-Station ControllersParts and Service Department Unpacking and Inspection Shipping InformationEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Controller Safety TagsGeneral Responsibility ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Optional Features Standard FeaturesMechanical Features Electrical FeaturesSafety Circuit Standards Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationPump 12-Station Controllers Functional Description Making Control Panel Power Drop Wiring Connections InstallationUncrating Mounting the Control PanelConnecting the Control Panel to the Pump Package Connecting the Control Panel to Vacuum HoppersTypical 24-Volt Junction Box Wiring Diagram Main Power SetupDC Controller Power Sources InputsMenu Tree Structure Gaining Access to the Menu SystemStation Settings Menu Station SETTINGS? NO/YESOperation Mode, Station Settings Menu Operation MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS ALL Normal MODE? NO/YESALL Sightglass MODE? NO/YES Dump Delay 11 15.0s SET Dump DELAY? NO/YESSet Dump Delay, Station Settings Menu To Select a Station Press StationSet Input Delay, Station Settings Menu SET Input DELAY? NO/YESInput DLY 11 0.250s SET Station ALARMS? NO/YESSet Station Alarms, Station Settings Menu Alarm 11 Enabled =ENABLE N=DISABLE Assign PUMPSTATION? NO/YES Alarm After 3 Loads Press Enter to SaveTo Select a Station Press Hopper Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Pump Settings Menu Pump SETTINGS? NO/YESSetting the Pump Mode Pump MODE? NO/YESSET Active Pump Select Pump 1 or Enable BLOWBACK? NO/YES Blowback SETTINGS? NO/YESChanging Blowback Settings, Pump Settings Menu Select Pump 1 or USE Keypad to EnterOFF Time 0.500 s Blowback Pulses Setting for PumpOn Time 0.500 s Idle Delay Time Settings, Pump Settings Menu Blbk After 12 Loads Setting for PumpIdle Delay TIME? NO/YES Idle Time 10.000 s System Settings MenuSaving Controller Settings to Flash Memory Service Settings MenuLoad Time 10 63sec OperationText Area SectionController Description and Operation Dual Pump Mode Pump Modes Single Pump ModeSTATION-- Offline Time --- Logo P1S----- Offline P2S----- OfflineStation Icon Segments Label Description Station IconsStatus Indicator Icons Label Description Status IndicatorsLabel Description Controller KeypadKey Descriptions Operation States OperationRuns but no station loads Shut-Down Updating Bios Software MaintenanceBios Connection, Electrical Diagram Drawing A0560970LEGEND General Troubleshooting TroubleshootingSee -5 on Page 75 for Controller Recovery using Flash Memory Technology Writing Parameters To FLASH-PLEASE Wait Saving BackupWarranty Specifications WarrantyWarranty Restrictions AppendixCustomer Responsibilities Warranty LiabilitiesPump 12 station Controller Control Panel Drawings and DiagramsPlaces A0560974 Power cord A0560954 Spare Parts ListENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Technical Assistance Contact Information Controller Identification Serial Number TagRamp UP DLY 1.500s Setting for Pump n Service Only InformationService Settings Menu Setting the Ramp Up TimeSET Ramp Down TIME? NO/YES Ramp DN DLY 8.000s Setting for Pump nSetting the Ramp Down Time SET Pump Stage TIME? NO/YES Stage Delay 3.000sSetting the Pump Stage Time Setting the LCD Blink Delay SET LCD Blink DELAY? NO/YESBlink Delay .500s Setting the Hi Vacuum Sensor Delay HI VAC Sensor DELAY? NO/YESHivac Delay 3.000s Setting for Pump n Setting the Hi Vacuum Vent Delay HI VAC Vent DELAY? NO/YESHV Vent DLY 10.000s Setting for Pump n HV Load CNT Setting the Hi Vacuum Load CountHI VAC Load COUNT? NO/YES Input MONITOR? NO/YES Using the Installation Aids MenusBNK0 BNK1 Input Monitor ScreenOutput Control Menu Output CONTROL? NO/YESAutomatic or MANUAL? =AUTO Y=MANUAL OUTBNK0 OUTBNK1 OEM SETTINGS? NO/YES OEM Menu Access Is NOW AvailableUsing the OEM Service Menu Other Controller Restricted AreasPWL11111 PWL22222 PWL33333 PWL44444 Recovering PasswordsROM Checksum Restoring the Controller to Factory DefaultsPress YES to Resume Verifying Software Checksums